Customer Designed Investment Casting with Customization and Ra0.8 Surface Finish

• Customization: Available
• Type: Customer Designed
• Usage: Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying
• Model NO.: A12H2
• Material: Carbon Steel
• Power Source: Diesel
• Weight: Customer′s Demand
• After-sales Service: Customization
• Warranty: 2 Years
• Processing: Precision Casting/Investment Casting
• Surface Treatment: Powder Coated
• Surface Roughness: Ra0.8~Ra12.5
• Size: According to Customer′s Drawings
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing/
• Machining Tolerance: 0.005mm-0.01mm
• Lead Time: 30-40 Days
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Package: Carton/Box/Pallets
• Inspection Report: Yes
• Shape: Customer Designed
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: Customization
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 500000

Product Description

Product Description

Application	Heavy truck parts/ Light Truck parts/ Auto Spare Parts Construction Machinery /Agricultural Machinery / Valve / Pump / Elevator Part / Construction Tools / Fireflghting Equipment /etc
Process	Mold Designed, Casting, Heat Treatment, Machining, Surface treatment, Inspection, Packing, Loading
Materials	Grey cast iron, Ductile cast iron, Carbon steel, Stainless steel, Alloy Steel etc
Casting technical	Clay dry sand casting / resin sand casting / precision casting / investment casting / lost wax casting / shell-mould / silica sol casting / water glass casting
Casting blank size	2mm-1500mm / according to customer's requirement
Casting blank weight	0.1kg-2000kg
Casting tolerance	CT5-CT8
Machining tolerance	0.01mm
Machining	Lathing / Milling / Turning / Boring / Drillig / Tapping / Grinding / etc
Surface qulity	Ra0.8-Ra3.2 / according to customer requirement
Surface treatment	Shot blasting / Polishing / Painting / Powder coating / Anodizing / Zinc plating / Nickel plating / blacking / etc
Quality control	100% inspection berore shipment
Design / File / formats	3D, Auto CAD (IGS,DXF,DXF,DWG,STP, STEP,STL,X-T) / Soild Works / Unigraphics / PDF /etc
Certification	ISO9001:2008, IATF 16949
Package	Bubble plastic bag / polybag / pallet / wooden case etc

Detailed Photos

Industy	Sub-industry	Part name	Material	Process	Features	Technical advantages
Agricultural machinery	Tractor	Steering arm	Carbon steel	Lost wax casting	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Clutch parts	Release bearing housing	Carbon steel	Lost wax casting	Structural parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Seeder parts	Seeder template frame	Carbon steel	Lost wax casting	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

In the fast-paced realm of contemporary agriculture, our casting parts for agricultural machinery stand as your ultimate pathway to unlocking unparalleled efficiency and steadfast reliability. Embrace the forefront of technological advancement with our meticulously engineered solutions, crafted for excellence.


Agricultural machinery encompasses a diverse spectrum, from tractors that effortlessly navigate vast fields to harvesters that collect bountiful yields, precision seeders that ensure accurate planting, and tillage machines that prepare the soil with finesse. Our precisely tailored casting solutions are engineered to deliver exceptional performance for every type of machinery.

Our extensive suite of casting processes features sand casting, renowned for its capacity to produce large, intricate components, alongside precision casting, which achieves remarkable accuracy and outstanding surface finishes. These methodologies are further enhanced by our selection of superior materials, including high-strength cast steel, durable ductile iron, and alloys resistant to corrosion.


For tractors, we meticulously cast essential components such as engine blocks, transmission cases, and axles with precision craftsmanship. In harvesters, our expertly designed cutting blades, threshing drums, and conveyor parts ensure flawless operation. Seeders depend on our precisely engineered metering devices, while our durable plowshares and cultivator teeth optimize the performance of tillage machines.

Quality is the foundation upon which we build our operations. We implement rigorous quality control measures at every phase, from raw material inspection to the final product evaluation. Our cutting-edge inspection equipment, including spectrometers and non-destructive testing devices, ensures that each casting part meets or exceeds global standards such as ISO and ASTM.


Propelled by an unwavering commitment to excellence and profound industry expertise, our casting parts are the preferred choice for farmers and manufacturers worldwide. Collaborate with us to experience how advanced casting technology and relentless quality enhancement can revolutionize your agricultural endeavors.

Company Profile

Qingdao Starise Metal Technology Co., Ltd. stands as a beacon of excellence in the seamless integration of industry and trade. We lead the charge in the research, development, production, and worldwide trade of precision casting parts. With over three decades of expertise, our dedication is underscored by a cutting-edge production facility that sprawls over a magnificent 47,000 square meters, including 10,000 square meters of top-tier workshops. Our formidable annual production capacity, surpassing 30,000 tons of precision cast steel parts, ensures that our superior-quality exports make their mark in over 20 countries spanning Europe, America, and Asia.

Our History:

1. Founding Period (1996-1998):
Our incredible journey began in 1996 in Pingdu City, Qingdao, China, driven by a mission to offer unparalleled precision casting solutions, especially for the agricultural machinery and automotive axle sectors. This pioneering phase was dedicated to producing small-scale precision castings employing time-honored silica gel precision casting techniques.

2. Technological Accumulation and Expansion (1998-2014):
1998 marked a technological renaissance with the advent of sophisticated investment and sand casting methods, paving the way for medium to large-scale precision castings. Our unwavering commitment to quality was affirmed with the coveted ISO9001 certification in 2006. Between 2009 and 2014, we embarked on a groundbreaking expansion, modernizing facilities, enhancing production lines, and integrating avant-garde casting technologies to adeptly meet diverse and custom manufacturing needs.

3. Brand Marketing (2016-2020):
The year 2016 heralded a new era for our brand as we actively participated in prestigious exhibitions both domestically and internationally to bolster our brand prestige. By 2017, we expanded our global market presence, cultivating enduring alliances with international clients. By 2020, our dedication to innovation was showcased through numerous patented technologies that enhanced product precision and quality.

4. Technological Innovation and Sustainable Development (2018-2024):
In 2018, we embarked on a visionary path by establishing a dedicated research and development hub to pioneer groundbreaking materials and processes. Our 2019 breakthrough in eco-friendly precision casting significantly reduced pollution while enhancing casting quality. Officially recognized as a national high-tech enterprise in 2020, our prowess in technological innovation was duly acknowledged.

5. Intelligent Manufacturing and Future Vision:
As the global pandemic unfolded in 2019, we strategically pivoted, reinforcing our online marketing and service capabilities to sustain unrelenting business growth. Our venture into intelligent manufacturing in 2021 seamlessly melds automation with information technology, boosting production efficiency and managerial expertise.

6. Looking Ahead:
Driven by an unwavering dedication to innovation-fueled development, Qingdao Starise Metal Technology Co., Ltd. is set to soar to new heights in the global precision casting arena, forging the future with a visionary approach.

Processing

Materials We Cast

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Packaging & Shipping

Packaging

1. Rust Prevention Treatment: At Qingdao Starise Metal Technology Co., Ltd., we prioritize the impeccable condition and longevity of our Customer Designed Investment Castings. Each cast steel part undergoes an intensive rust prevention process, where they are meticulously treated with top-tier rust inhibitors. This treatment forms an exceptional, dense protective film, acting as an impenetrable barrier against corrosion. Whether in transit or storage, rest assured that your parts are cocooned in this superior protection, ensuring they arrive as pristine as the moment they left our facility.
2. Buffer Protection: Understanding the delicate nature of some components, we take great care to enshroud them in premium-quality buffer materials like foam boards and sponges. These materials provide a robust shield, absorbing any shocks and mitigating impact during the transportation journey. This diligent cushioning means your parts can endure the rigors of transit, arriving at your doorstep in perfect condition, devoid of any scratches or damage.
3. Outer Packaging: For our small cast steel parts, we ensure they are securely cradled within sturdy wooden boxes, each filled meticulously with stuffing to prevent any movement and potential damage. Larger components demand a bespoke approach, so we craft custom metal or wooden frames, and when needed, resort to container transport. This personalized packaging strategy is devised to uphold the utmost safety and structural integrity of your valuable parts, guaranteeing they traverse their journey unharmed.

Shipping

1. Logistics Selection: At the heart of our shipping operations are strategic alliances with premier logistics companies, allowing us to offer an unrivaled delivery service. We conduct a thorough evaluation of customer needs and product specifications to determine the optimal mode of transport. Be it road, rail, sea, or air, we ensure that your goods are transported swiftly and securely, catering to the unique demands of each consignor and consignment.
2. Delivery Timeliness: We pledge promptness with our standard orders, dispatching them within a mere 30 working days following production and inspection. For urgent requirements, our flexible expedited delivery options come into play, where we prioritize both production and dispatch processes to meet stringent deadlines. Our precision in timing ensures your critical demands are met with unmatched accuracy and efficiency.
3. Logistics Tracking: Comprehensive updates at your fingertips! Our advanced real-time tracking service keeps you informed at every stage of the transport process. Simply access our company's website or the dedicated logistics platform, and with the order or logistics tracking number, receive instantaneous updates. This seamless tracking feature provides peace of mind, letting you know the precise location and anticipated delivery time of your goods with ease.

FAQ

1 Q: What casting processing can we do?
A: Coated sand casting, investment casting, sand casting, Precision Casting, sodium silicate sand casting, silica sol-water glass composite precision casting.

2 Q: What materials can we cast?
A: The materials we can cast include carbon steel, stainless steel, alloy steel, Manganese steel, and ductile iron. We can also cast according to customers' demand specifications.

3 Q: What industry are we casting?
A: Agricultural machinery, construction machinery, railway transportation, commercial vehicles, oil and gas, industrial valves, mining, power sector/utility industry, architecture and engineering and so on.

4 Q: What's the lead time of production?
A: Producing samples takes about 30 days (model development 15-20 days, sample production 10 days).
Bulk order after the mold is finished, it needs about 40 days.

5. Q: How do we manage in-house inspections?
A: We manage general inspection in-house, such as material spectrometer test, physicalproperties test,CMM inspection, and dimension inspection with gauge. Some specialinspections, such as X-ray NDT test, need outsourcing.