Carbon Steel Parts Customized to Specifications with Precision Casting

• Customization: Available
• Type: Customer Designed
• Casting Method: pressure Crystallization
• Model NO.: SA2F2TP
• Sand Core Type: Resin Sand Core
• Application: Auto Parts
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing
• Material: Steel
• Surface Treatment: Powder Coated
• Surface Roughness: Ra0.8~Ra12.5
• Standard: ASME
• Certification: ISO 9001:2000, ISO 9001:2008, IATF 16949
• Processing: Precision Casting/Investment Casting
• Size: According to Customer′s Drawings
• Machining Tolerance: 0.005mm-0.01mm
• Lead Time: 30-40 Days
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Package: Carton/Box/Pallets
• Inspection Report: Yes
• Shape: Customer Designed
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: According to product specifications
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 500000

Product Description

Product Description

Application	Heavy truck parts/ Light Truck parts/ Auto Spare Parts Construction Machinery /Agricultural Machinery / Valve / Pump / Elevator Part / Construction Tools / Fireflghting Equipment /etc
Process	Mold Designed, Casting, Heat Treatment, Machining, Surface treatment, Inspection, Packing, Loading
Materials	Grey cast iron, Ductile cast iron, Carbon steel, Stainless steel, Alloy Steel etc
Casting technical	Clay dry sand casting / resin sand casting / precision casting / investment casting / lost wax casting / shell-mould / silica sol casting / water glass casting
Casting blank size	2mm-1500mm / according to customer's requirement
Casting blank weight	0.1kg-2000kg
Casting tolerance	CT5-CT8
Machining tolerance	0.01mm
Machining	Lathing / Milling / Turning / Boring / Drillig / Tapping / Grinding / etc
Surface qulity	Ra0.8-Ra3.2 / according to customer requirement
Surface treatment	Shot blasting / Polishing / Painting / Powder coating / Anodizing / Zinc plating / Nickel plating / blacking / etc
Quality control	100% inspection berore shipment
Design / File / formats	3D, Auto CAD (IGS,DXF,DXF,DWG,STP, STEP,STL,X-T) / Soild Works / Unigraphics / PDF /etc
Certification	ISO9001:2008, IATF 16949
Package	Bubble plastic bag / polybag / pallet / wooden case etc

Detailed Photos

1. Cost-Effective Solutions: At Qingdao Starise Metal Technology Co., Ltd., our judicious selection of raw materials such as molding sand is both economical and abundantly accessible. By eliminating the need for complex and costly molds, our process offers an efficient pathway, especially for small-batch productions or innovative prototyping. We expedite mold creation, significantly reducing production expenses. This makes our solution an ideal choice for businesses aiming to maximize cost-efficiency without sacrificing superior quality.
2. Versatile and Adaptive: The sand casting process we offer is exceptional in its versatility, capable of fabricating castings in virtually any shape, size, or weight. It excels at managing even the most intricate geometries. With the flexibility to support a vast range of casting alloys—ranging from cast iron to aluminum and copper—this process is a top choice for diverse industries and applications, providing unmatched adaptability and precision.

3. Unmatched Flexibility: Our sand casting process is designed for unmatched adaptability, seamlessly accommodating design alterations. By simply modifying the sand mold, we avoid the high costs associated with producing new molds. This makes our process ideal for small-batch production and new product launches, significantly accelerating R&D cycles and expediting your entry into the market.

4. Superior Permeability: With outstanding permeability, our molding sand ensures the smooth escape of gases during the pouring process, preventing internal defects like gas pores. This not only maintains the internal integrity of the casting but also minimizes molten metal resistance, thereby enhancing mold filling efficiency and ensuring superior overall quality.

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5. Streamlined Post-processing: After removing the sand mold, our castings typically require only basic cleaning and processing tasks such as grinding and riser removal. This method involves fewer steps than precision techniques like investment casting, cutting down costs and making sand casting the ideal choice for products where moderate surface quality is sufficient, yet cost-effectiveness is key.

6. High-Efficiency Production: In the realm of large-scale manufacturing, our use of automation tools such as automatic molding and pouring machines significantly boosts production efficiency. These advanced machines rapidly produce sand molds and execute pouring processes, drastically reducing manual labor demands and ensuring consistent, stable output. By integrating cutting-edge automated lines, numerous foundries have successfully achieved efficient, large-scale sand casting capabilities, effortlessly meeting extensive market demands.

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Company Profile

Qingdao Starise Metal Technology Co., Ltd. exemplifies unparalleled industrial prowess, seamlessly merging the core aspects of research, development, manufacturing, and global trade in the precision casting sector. With a legacy spanning over 30 illustrious years, the company boasts a cutting-edge production facility sprawling over an impressive 47,000 square meters in the picturesque cityscape of Qingdao. A dedicated 10,000 square meters is committed to state-of-the-art production workshops, delivering an extraordinary annual output exceeding 30,000 tons of intricately crafted precision cast steel parts. These premium products grace markets in over 20 nations and regions, including Europe, America, and Asia, highlighting the company's expansive global footprint.

Our History:

1. Founding Period (1996-1998):
In 1996, amidst the dynamic environment of Pingdu, Qingdao, China, Qingdao Starise Metal Technology Co., Ltd. initiated a visionary journey to provide unparalleled precision casting solutions meticulously tailored to the complex demands of the agricultural machinery and automotive axle sectors. During these formative years, the company carved its niche by excelling in small-scale precision castings using traditional silica gel precision casting methods, laying a robust groundwork for future growth.

2. Technological Accumulation and Expansion (1998-2014):
In a groundbreaking shift in 1998, the company integrated advanced investment and sand casting technologies, elevating itself into the field of medium and large-scale precision castings. Achieving ISO9001 certification in 2006 marked a pivotal milestone, affirming the company's unwavering dedication to quality and reliability. This transformative era witnessed a significant expansion of production capabilities, the adoption of cutting-edge production lines, and the implementation of efficient casting processes, substantially boosting production capacity to meet the diverse requirements of multi-batch and custom manufacturing.

3. Brand Marketing (2016-2020):
In 2016, the company embarked on a strategic initiative for brand enhancement by actively participating in prestigious domestic and international industry exhibitions, significantly enhancing its brand visibility. By 2017, it had expanded its global outreach, forming lasting partnerships with international clients. These efforts culminated in the creation of several patented technologies by 2020, significantly elevating product accuracy and quality, solidifying the company's status as a global leader in precision casting.

4. Technological Innovation and Sustainable Development (2018-2024):
Fueled by a relentless pursuit of innovation, 2018 marked the launch of an ultra-modern research and development center focused on developing new materials and processes. By 2019, an environmentally-friendly precision casting process emerged, significantly reducing pollution emissions while improving surface and internal casting quality. In 2020, the company was honored as a national high-tech enterprise, recognizing its exceptional achievements in technological innovation and sustainable development.

5. Intelligent Manufacturing and Future Vision:
During the global pandemic in 2019, the company demonstrated remarkable resilience by dynamically adjusting its market strategies, enhancing online marketing and service capabilities to ensure continuous growth. The year 2021 marked the beginning of an era of intelligent manufacturing, where automation and IT converged to boost production efficiency and elevate management expertise.

6. Looking Ahead:
Driven by an unwavering commitment to innovation-led growth, Qingdao Starise Metal Technology Co., Ltd. is set to carve out a distinguished position in the global precision casting industry, steering advancements that will shape the future landscape.

Processing

Materials We Cast

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Packaging & Shipping

Packaging

1. Rust Prevention Treatment: Elevate your peace of mind with our elite rust prevention strategies. We envelop your cast steel parts in a premier corrosion shield, utilizing top-tier sprays or smears. This creates a powerful anti-rust barrier, expertly safeguarding your products from corrosion threats during transit and storage, ensuring they arrive in perfect, ready-to-use condition.
2. Buffer Protection: Protect your valuable components with our advanced impact-resistant solutions. For parts susceptible to damage, we employ high-quality buffer materials such as foam boards and sponges. Each piece is expertly wrapped, forming an effective cushion that absorbs shocks and prevents collision damage throughout their journey.
3. Outer Packaging: Experience ultimate security and stability with our meticulously designed packaging. Smaller cast steel parts are securely nestled in robust wooden boxes, filled with protective material to prevent any undue movement. Larger parts are anchored within custom-built metal or wooden frames, and when necessary, we utilize container shipping to ensure your items are delivered intact, unharmed, and ready for use.

Shipping

1. Logistics Selection: Discover the convenience of flawless logistics through our alliances with leading logistics enterprises. We present a vast selection of transportation modes-including road, rail, sea, and air-to precisely cater to your demands and those of your cargo, ensuring each delivery is carried out swiftly and securely.
2. Delivery Timeliness: Experience our unparalleled dedication to prompt delivery. Standard orders are shipped within a 30-working-day window following completion and inspection. For urgent needs, we offer adaptable solutions, prioritizing your order to expedite production and shipping processes, thereby meeting your deadlines with perfect accuracy.
3. Logistics Tracking: Maintain complete oversight of your shipment with our cutting-edge real-time tracking service. By entering your order or tracking number on our official website or partner platforms, you receive continuous updates on the location and estimated time of arrival of your goods, ensuring you're always informed.

FAQ

1 Q: What casting processing can we do?
A: Coated sand casting, investment casting, sand casting, Precision Casting, sodium silicate sand casting, silica sol-water glass composite precision casting.

2 Q: What materials can we cast?
A: The materials we can cast include carbon steel, stainless steel, alloy steel, manganese steel, and ductile iron. We can also cast according to customers' demand specifications.

3 Q: What industry are we casting?
A: Agricultural machinery, construction machinery, railway transportation, commercial vehicles, oil and gas, industrial valves, mining, power sector/utility industry, architecture and engineering and so on.

4 Q: What's the lead time of production?
A: Producing samples takes about 30 days (model development 15-20 days, sample production 10 days).
Bulk orders after the mold is finished take about 40 days.

5. Q: How do we manage in-house inspections?
A: We manage general inspection in-house, such as material spectrometer test, physicalproperties test,CMM inspection, and dimension inspection with a gauge. Some specialinspections, such as X-ray NDT tests, need outsourcing.