Customer Designed Carbon Steel Stainless Steel Investment Casting Lost Wax Casting Metal Casting

• Customization: Available
• Type: Customer Designed
• Usage: Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying
• Model NO.: A12H255
• Material: Carbon Steel
• Power Source: Diesel
• Weight: Customer′s Demand
• After-sales Service: Customization
• Warranty: 2 Years
• Processing: Precision Casting/Investment Casting
• Surface Treatment: Powder Coated
• Surface Roughness: Ra0.8~Ra12.5
• Size: According to Customer′s Drawings
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing/
• Machining Tolerance: 0.005mm-0.01mm
• Lead Time: 30-40 Days
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Package: Carton/Box/Pallets
• Inspection Report: Yes
• Shape: Customer Designed
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: Customization
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 500000

Product Description

Product Description

Application	Heavy truck parts/ Light Truck parts/ Auto Spare Parts Construction Machinery /Agricultural Machinery / Valve / Pump / Elevator Part / Construction Tools / Fireflghting Equipment /etc
Process	Mold Designed, Casting, Heat Treatment, Machining, Surface treatment, Inspection, Packing, Loading
Materials	Grey cast iron, Ductile cast iron, Carbon steel, Stainless steel, Alloy Steel etc
Casting technical	Clay dry sand casting / resin sand casting / precision casting / investment casting / lost wax casting / shell-mould / silica sol casting / water glass casting
Casting blank size	2mm-1500mm / according to customer's requirement
Casting blank weight	0.1kg-2000kg
Casting tolerance	CT5-CT8
Machining tolerance	0.01mm
Machining	Lathing / Milling / Turning / Boring / Drillig / Tapping / Grinding / etc
Surface qulity	Ra0.8-Ra3.2 / according to customer requirement
Surface treatment	Shot blasting / Polishing / Painting / Powder coating / Anodizing / Zinc plating / Nickel plating / blacking / etc
Quality control	100% inspection berore shipment
Design / File / formats	3D, Auto CAD (IGS,DXF,DXF,DWG,STP, STEP,STL,X-T) / Soild Works / Unigraphics / PDF /etc
Certification	ISO9001:2008, IATF 16949
Package	Bubble plastic bag / polybag / pallet / wooden case etc

Detailed Photos

Industy	Sub-industry	Part name	Material	Process	Features	Technical advantages
Agricultural machinery	Tractor	Steering arm	Carbon steel	Lost wax casting	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Clutch parts	Release bearing housing	Carbon steel	Lost wax casting	Structural parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Seeder parts	Seeder template frame	Carbon steel	Lost wax casting	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

 

In the ever-evolving realm of modern agriculture, unleash extraordinary efficiency and reliability with our cutting-edge casting parts for agricultural machinery. Embrace innovation with our meticulously crafted solutions that redefine excellence.


Agricultural machinery encompasses a wide spectrum-from mighty tractors taming vast fields, to harvesters delivering bountiful crops, precision seeders ensuring exact planting, and tillage machines preparing the soil impeccably. For each type of machinery, our expertly customized casting solutions promise exceptional performance.

Our diverse casting processes feature sand casting, renowned for producing large and complex components, and precision casting, celebrated for its remarkable accuracy and flawless surface finishes. These methods are enhanced by our premium material selection, including high-strength cast steel, wear-resistant ductile iron, and corrosion-resistant alloys.


For tractors, we precision-cast essential components such as engine blocks, transmission cases, and axles. Harvesters benefit from our expertly crafted cutting blades, threshing drums, and conveyor parts, ensuring smooth operation. Seeders depend on our precise metering devices, while our durable plowshares and cultivator teeth maximize tillage machine efficiency.

Quality underpins our entire operation. We implement rigorous quality control measures at each phase, from raw material inspection to final product testing. Our advanced inspection equipment, including spectrometers and non-destructive testing tools, ensures every casting part meets or exceeds global standards like ISO and ASTM.


Fueled by a dedication to excellence and profound industry expertise, our casting parts are the preferred choice for farmers and manufacturers around the globe. Collaborate with us and experience how top-tier casting technology and relentless quality propel your agricultural endeavors.

 

Company Profile

Qingdao Starise Metal Technology Co., Ltd. is a beacon of excellence in the realm of industry and trade integration, leading the charge in the research, development, production, and international trade of high-precision casting components. With more than 30 years of illustrious history, we are empowered by a modern production facility sprawling across an impressive 47,000 square meters, of which 10,000 square meters house premium-grade workshops. With a formidable annual production capacity exceeding 30,000 tons of precision steel cast parts, our superior quality exports are cherished by clients in over 20 countries spanning Europe, America, Asia, and beyond.

Our History:

1. Founding Period (1996-1998):
In 1996, our story commenced in the heart of Pingdu City, Qingdao, China, with a steadfast mission to deliver unparalleled precision casting solutions, particularly for the agricultural machinery and automotive axle industries. During this foundational period, we honed our skills in producing small-scale precision castings utilizing the traditional silica gel precision casting techniques.

2. Technological Accumulation and Expansion (1998-2014):
A technological renaissance occurred in 1998, characterized by the adoption of advanced investment and sand casting technologies, facilitating medium to large-scale precision casting capabilities. Achieving ISO9001 certification in 2006 was a testament to our unwavering dedication to quality. From 2009 to 2014, we embarked on a significant expansion journey, upgrading facilities, enhancing production lines, and integrating state-of-the-art casting processes to meet the diverse and bespoke manufacturing needs with ease.

3. Brand Marketing (2016-2020):
2016 was a pivotal year for our brand, as we engaged dynamically in renowned domestic and international exhibitions to elevate our brand profile. By 2017, our international market presence had surged, fostering lasting partnerships with global clients. By 2020, our devotion to innovation was manifested through numerous patented technologies, significantly enhancing our product precision and quality.

4. Technological Innovation and Sustainable Development (2018-2024):
In 2018, we embarked on an ambitious journey by establishing a dedicated research and development center focused on cutting-edge materials and processes. Our 2019 innovation in eco-friendly precision casting dramatically reduced pollution and improved casting quality. Recognized as a national high-tech enterprise in 2020, our prowess in technological innovation received formal acknowledgment.

5. Intelligent Manufacturing and Future Vision:
In the face of the global pandemic in 2019, we skillfully adapted our market strategies, strengthening our online marketing and service capabilities to ensure robust business continuity. Our 2021 venture into intelligent manufacturing seamlessly blends automation with information technology, significantly boosting production efficiency and management prowess.

6. Looking Ahead:
Driven by an unwavering passion for innovation-led growth, Qingdao Starise Metal Technology Co., Ltd. is on the brink of becoming a leader in the global precision casting sector, ready to forge the future with a forward-thinking vision.




 

Processing

 

Materials We Cast

 

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

 

OUR CERTIFICATE

Packaging & Shipping

 

Packaging

1. Rust Prevention Treatment: Our cast steel parts undergo an extraordinary process of rust prevention, incorporating top-tier rust inhibitors. This results in a formidable and impenetrable anti-rust shield, assuring exceptional protection against oxidation during transit and storage. This outstanding treatment ensures that your precious components arrive in a flawless, pristine state.
2. Buffer Protection: Understanding the susceptibility of certain components to impacts, we encase them in superior-grade buffering materials like foam boards and sponges. This protective cushioning acts as a defensive barrier against potential collisions during the demanding journey, ensuring each component reaches its destination unscathed, without a single blemish.
3. Outer Packaging: Our smaller cast steel components are carefully tucked into rugged wooden boxes, strategically packed with filling to prevent any movement during transit. For larger pieces, we custom-design metal or wooden frames and resort to container shipping when required. This meticulously crafted packaging ensures the utmost safety and integrity of your goods throughout the journey.

 

Shipping

1. Logistics Selection: We establish strategic partnerships with premier logistics companies to deliver excellence. By meticulously assessing customer needs and product specifics, we choose the ideal transportation mode-road, rail, sea, or air-ensuring your products arrive both rapidly and safely.
2. Delivery Timeliness: For standard orders, we commit to dispatch within 30 business days following production and inspection. For urgent requirements, we offer the adaptability to negotiate faster delivery schedules, prioritizing both production and dispatch, to meet your critical deadlines with precision and reliability.
3. Logistics Tracking: Keep informed through our cutting-edge, real-time tracking service. By visiting our company's official website or our partner logistics platform, you can effortlessly monitor your shipment using the order or logistics tracking number, staying updated on your goods' location and estimated arrival time every step of the way.

 

FAQ

1 Q: What casting processing can we do?
A: Coated sand casting, investment casting, sand casting, Precision Casting, sodium silicate sand casting, silica sol-water glass composite precision casting.

2 Q: What materials can we cast?
A: The materials we can cast include carbon steel, stainless steel, alloy steel, Manganese steel, and ductile iron. We can also cast according to customers' demand specifications.

3 Q: What industry are we casting?
A: Agricultural machinery, construction machinery, railway transportation, commercial vehicles, oil and gas, industrial valves, mining, power sector/utility industry, architecture and engineering and so on.

4 Q: What's the lead time of production?
A: Producing samples takes about 30 days (model development 15-20 days, sample production 10 days).
Bulk order after the mold is finished, it needs about 40 days.

5. Q: How do we manage in-house inspections?
A: We manage general inspection in-house, such as material spectrometer test, physicalproperties test,CMM inspection, and dimension inspection with gauge. Some specialinspections, such as X-ray NDT test, need outsourcing.