Precision Casting Metal Casting with Powder Coated Surface Treatment

• Customization: Available
• Type: Customer Designed
• Usage: Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying
• Model NO.: A12H43
• Material: Carbon Steel
• Power Source: Diesel
• Weight: Customer′s Demand
• After-sales Service: Customization
• Warranty: 2 Years
• Processing: Precision Casting/Investment Casting
• Surface Treatment: Powder Coated
• Surface Roughness: Ra0.8~Ra12.5
• Size: According to Customer′s Drawings
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing/
• Machining Tolerance: 0.005mm-0.01mm
• Lead Time: 30-40 Days
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Package: Carton/Box/Pallets
• Inspection Report: Yes
• Shape: Customer Designed
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: Customization
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 500000

Product Description

Product Description

Application	Heavy truck parts/ Light Truck parts/ Auto Spare Parts Construction Machinery /Agricultural Machinery / Valve / Pump / Elevator Part / Construction Tools / Fireflghting Equipment /etc
Process	Mold Designed, Casting, Heat Treatment, Machining, Surface treatment, Inspection, Packing, Loading
Materials	Grey cast iron, Ductile cast iron, Carbon steel, Stainless steel, Alloy Steel etc
Casting technical	Clay dry sand casting / resin sand casting / precision casting / investment casting / lost wax casting / shell-mould / silica sol casting / water glass casting
Casting blank size	2mm-1500mm / according to customer's requirement
Casting blank weight	0.1kg-2000kg
Casting tolerance	CT5-CT8
Machining tolerance	0.01mm
Machining	Lathing / Milling / Turning / Boring / Drillig / Tapping / Grinding / etc
Surface qulity	Ra0.8-Ra3.2 / according to customer requirement
Surface treatment	Shot blasting / Polishing / Painting / Powder coating / Anodizing / Zinc plating / Nickel plating / blacking / etc
Quality control	100% inspection berore shipment
Design / File / formats	3D, Auto CAD (IGS,DXF,DXF,DWG,STP, STEP,STL,X-T) / Soild Works / Unigraphics / PDF /etc
Certification	ISO9001:2008, IATF 16949
Package	Bubble plastic bag / polybag / pallet / wooden case etc

Detailed Photos

Industy	Sub-industry	Part name	Material	Process	Features	Technical advantages
Agricultural machinery	Tractor	Steering arm	Carbon steel	Lost wax casting	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Clutch parts	Release bearing housing	Carbon steel	Lost wax casting	Structural parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Seeder parts	Seeder template frame	Carbon steel	Lost wax casting	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

In the dynamic and ever-evolving world of modern agriculture, our precision-engineered casting parts for agricultural machinery open the gateway to unmatched efficiency and unwavering reliability. Step into the forefront of innovation with our expertly crafted solutions, meticulously designed to enhance your machinery's performance.


Agricultural machinery covers a vast spectrum, from tractors that gracefully navigate expansive fields to harvesters that expertly gather abundant crops. Our seeders ensure precision planting, while tillage machines expertly prepare the soil. For every type of machinery, our custom-tailored casting solutions guarantee peak performance and unwavering reliability.

Our extensive array of casting processes includes sand casting, revered for its ability to produce large and complex components, as well as precision casting, which ensures remarkable accuracy and superior surface finishes. These advanced techniques are complemented by our premium material selection, including high-strength cast steel, wear-resistant ductile iron, and corrosion-resistant alloys, promising durability and strength.


For tractors, we precisely cast critical components like engine blocks, transmission cases, and axles with unparalleled precision. For harvesters, our expertly crafted cutting blades, threshing drums, and conveyor parts ensure smooth and flawless operation. Seeders benefit from our precisely accurate metering devices, while our robust plowshares and cultivator teeth significantly enhance tillage machine performance.

Quality is the cornerstone of our operations. We implement rigorous quality control measures at every stage, from raw material inspection to comprehensive final product testing. Our state-of-the-art inspection equipment, which includes advanced spectrometers and non-destructive testing devices, ensures each casting part not only meets but surpasses international standards like ISO and ASTM.


Driven by an unwavering commitment to excellence and deep industry expertise, our casting parts have become the globally trusted choice for farmers and manufacturers. Partner with us to experience how our cutting-edge casting technology and steadfast quality can elevate your agricultural operations to unprecedented heights of success.

Company Profile

Qingdao Starise Metal Technology Co., Ltd. shines as a paragon of industry brilliance and synergistic trade integration. As a leader in the research, development, production, and international trade of precision casting components, we pride ourselves on a rich legacy spanning over thirty years. Our state-of-the-art production complex sprawls across an impressive 47,000 square meters, with 10,000 square meters dedicated to advanced workshops of the highest standards. With a formidable annual output exceeding 30,000 tons of precision cast steel parts, we extend our superior exports to over 20 countries across Europe, America, Asia, and beyond, setting new benchmarks for excellence.

Our History:

1. Founding Period (1996-1998):
Our journey began in 1996 in the vibrant city of Pingdu, Qingdao, China, driven by a bold vision to provide exceptional, precision-crafted casting solutions tailored for the agricultural machinery and automotive axle sectors. This foundational era was marked by our expertise in producing small-scale precision castings through traditional silica gel precision casting techniques, laying a robust groundwork for future advancements.

2. Technological Accumulation and Expansion (1998-2014):
In 1998, we achieved a pivotal technological breakthrough by adopting advanced investment and sand casting technologies, empowering us to produce medium to large-scale precision castings. Our commitment to quality was further cemented with ISO9001 certification in 2006. From 2009 to 2014, we embarked on an ambitious journey of expansion, upgrading our facilities, enhancing production lines, and integrating cutting-edge casting processes to cater to the complex demands of diverse, multi-batch, and customized manufacturing.

3. Brand Marketing (2016-2020):
The year 2016 marked a transformative era for our brand, as we actively engaged in renowned domestic and international exhibitions to elevate our brand's prestige. By 2017, we had significantly expanded our global market footprint, cultivating enduring partnerships with international clients. By 2020, our unwavering commitment to innovation was evidenced by acquiring multiple patented technologies, which significantly enhanced our product's precision and quality.

4. Technological Innovation and Sustainable Development (2018-2024):
In 2018, we set out on an innovative journey by establishing a cutting-edge research and development center, dedicated to pioneering new materials and processes. Our landmark 2019 innovation in eco-friendly precision casting not only drastically reduced pollution but also enhanced casting quality. Our designation as a national high-tech enterprise in 2020 officially recognized our excellence in technological innovation, reaffirming our commitment to sustainable growth.

5. Intelligent Manufacturing and Future Vision:
In 2019, we confronted the global pandemic with fortitude, skillfully evolving our market strategy to strengthen our online marketing and service capabilities, ensuring uninterrupted business growth. Our foray into intelligent manufacturing in 2021 has seamlessly integrated automation with information technology, dramatically boosting production efficiency and managerial expertise, paving the way for a promising future.

6. Looking Ahead:
Propelled by an unwavering commitment to innovation-led growth, Qingdao Starise Metal Technology Co., Ltd. is poised to ascend to the pinnacle of the global precision casting industry, primed to shape the future with an inspiring visionary outlook.

Processing

Materials We Cast

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Packaging & Shipping

Packaging

1. Rust Prevention Treatment: Our cast steel parts undergo an exceptional rust prevention process, utilizing top-tier rust inhibitors to create an impenetrable anti-rust film. This ensures remarkable protection against rust during both transit and storage, maintaining your parts in a flawless state upon delivery.
2. Buffer Protection: Understanding the susceptibility of certain components to physical impacts, we wrap them in superior buffer materials, such as foam boards and sponges. This padding acts as a robust shield against transportation-related collisions, ensuring each component reaches you in perfect condition.
3. Outer Packaging: Small cast steel components are snugly secured within sturdy wooden boxes, expertly packed with filler to prevent any movement during transport. For larger items, we opt for custom-built metal or wooden frames, and when required, utilize container shipping. This bespoke packaging strategy ensures maximum safety and integrity throughout the shipping process.

Shipping

1. Logistics Selection: We expertly collaborate with acclaimed logistics partners, assessing customer needs and product specifics to choose the most efficient mode of transport—whether by road, rail, sea, or air. This ensures your items are delivered rapidly and securely.
2. Delivery Timeliness: For standard orders, we pledge shipment within 30 working days following production and inspection. For urgent requests, we offer customizable expedited delivery options, streamlining production and shipping to precisely meet your crucial deadlines.
3. Logistics Tracking: Stay effortlessly informed with our advanced real-time tracking service. Through our official website or our logistics partner's platform, you can easily monitor your shipment using your order or tracking number, keeping you updated on your shipment's location and estimated delivery time at all stages.

FAQ

1 Q: What casting processing can we do?
A: Coated sand casting, investment casting, sand casting, Precision Casting, sodium silicate sand casting, silica sol-water glass composite precision casting.

2 Q: What materials can we cast?
A: The materials we can cast include carbon steel, stainless steel, alloy steel, Manganese steel, and ductile iron. We can also cast according to customers' demand specifications.

3 Q: What industry are we casting?
A: Agricultural machinery, construction machinery, railway transportation, commercial vehicles, oil and gas, industrial valves, mining, power sector/utility industry, architecture and engineering and so on.

4 Q: What's the lead time of production?
A: Producing samples takes about 30 days (model development 15-20 days, sample production 10 days).
Bulk order after the mold is finished, it needs about 40 days.

5. Q: How do we manage in-house inspections?
A: We manage general inspection in-house, such as material spectrometer test, physicalproperties test,CMM inspection, and dimension inspection with gauge. Some specialinspections, such as X-ray NDT test, need outsourcing.