Precision Casting Metal Casting with Superior Surface Roughness Ra0.8-Ra12.5

• Customization: Available
• Type: Customer Designed
• Usage: Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying
• Model NO.: A12H43
• Material: Carbon Steel
• Power Source: Diesel
• Weight: Customer′s Demand
• After-sales Service: Customization
• Warranty: 2 Years
• Processing: Precision Casting/Investment Casting
• Surface Treatment: Powder Coated
• Surface Roughness: Ra0.8~Ra12.5
• Size: According to Customer′s Drawings
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing/
• Machining Tolerance: 0.005mm-0.01mm
• Lead Time: 30-40 Days
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Package: Carton/Box/Pallets
• Inspection Report: Yes
• Shape: Customer Designed
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: Customization
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 500000

Product Description

Product Description

Application	Heavy truck parts/ Light Truck parts/ Auto Spare Parts Construction Machinery /Agricultural Machinery / Valve / Pump / Elevator Part / Construction Tools / Fireflghting Equipment /etc
Process	Mold Designed, Casting, Heat Treatment, Machining, Surface treatment, Inspection, Packing, Loading
Materials	Grey cast iron, Ductile cast iron, Carbon steel, Stainless steel, Alloy Steel etc
Casting technical	Clay dry sand casting / resin sand casting / precision casting / investment casting / lost wax casting / shell-mould / silica sol casting / water glass casting
Casting blank size	2mm-1500mm / according to customer's requirement
Casting blank weight	0.1kg-2000kg
Casting tolerance	CT5-CT8
Machining tolerance	0.01mm
Machining	Lathing / Milling / Turning / Boring / Drillig / Tapping / Grinding / etc
Surface qulity	Ra0.8-Ra3.2 / according to customer requirement
Surface treatment	Shot blasting / Polishing / Painting / Powder coating / Anodizing / Zinc plating / Nickel plating / blacking / etc
Quality control	100% inspection berore shipment
Design / File / formats	3D, Auto CAD (IGS,DXF,DXF,DWG,STP, STEP,STL,X-T) / Soild Works / Unigraphics / PDF /etc
Certification	ISO9001:2008, IATF 16949
Package	Bubble plastic bag / polybag / pallet / wooden case etc

Detailed Photos

Industy	Sub-industry	Part name	Material	Process	Features	Technical advantages
Agricultural machinery	Tractor	Steering arm	Carbon steel	Lost wax casting	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Clutch parts	Release bearing housing	Carbon steel	Lost wax casting	Structural parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Seeder parts	Seeder template frame	Carbon steel	Lost wax casting	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

In the ever-evolving realm of modern agriculture, our precision-engineered casting components for agricultural machinery serve as your ultimate gateway to achieving extraordinary efficiency and reliability. Immerse yourself in the forefront of innovation with our masterfully designed solutions, meticulously crafted to enhance your machinery's performance to new heights.


Agricultural machinery spans a wide spectrum, from tractors effortlessly taming vast fields to harvesters skillfully reaping abundant crops, seeders ensuring precision in planting, and tillage machines expertly preparing the soil. For every type of machinery, our meticulously crafted casting solutions promise unparalleled performance and reliability.

Our comprehensive array of casting processes includes sand casting, esteemed for producing large, intricate components, alongside precision casting, which guarantees remarkable accuracy and superb surface finishes. These advanced methods are further enriched by our selection of premier materials, such as high-strength cast steel, wear-resistant ductile iron, and corrosion-resistant alloys, ensuring durability and strength.


For tractors, we meticulously cast vital components like engine blocks, transmission cases, and axles with unparalleled precision. For harvesters, our expertly crafted cutting blades, threshing drums, and conveyor parts ensure seamless and flawless operation. Seeders benefit from our meticulously precise metering devices, while our enduring plowshares and cultivator teeth significantly enhance the performance of tillage machines.

Quality is the cornerstone of our operations. We rigorously enforce stringent quality control measures at every stage, from raw material inspection to comprehensive final product testing. Our state-of-the-art inspection equipment, including advanced spectrometers and non-destructive testing devices, guarantees that each casting part not only meets but exceeds international standards such as ISO and ASTM.


Driven by an unwavering dedication to excellence and profound industry expertise, our casting parts have become the globally trusted choice for farmers and manufacturers. Partner with us and discover firsthand how our cutting-edge casting technology and unwavering quality can elevate your agricultural operations to unprecedented heights of success.

Company Profile

Qingdao Starise Metal Technology Co., Ltd. stands as a paragon of industrial brilliance and trade integration, pioneering the research, development, production, and international commerce of precision casting components. With an illustrious legacy extending beyond three decades, our unwavering commitment is underpinned by a state-of-the-art production facility sprawling over 47,000 square meters, including 10,000 square meters dedicated to advanced workshops. We proudly tout an impressive annual production capacity exceeding 30,000 tons of precision steel cast parts. Our first-rate exports reach over 20 countries across Europe, America, Asia, and beyond, reflecting our global acclaim.

Our History:

1. Founding Period (1996-1998):
Our remarkable journey began in 1996 in Pingdu City, Qingdao, China, inspired by a vision to provide unparalleled precision casting solutions meticulously designed for the agricultural machinery and automotive axle sectors. This foundational era focused on crafting small-scale precision castings using traditional silica gel casting techniques, laying the groundwork for our future endeavors.

2. Technological Accumulation and Expansion (1998-2014):
In 1998, we reached a pivotal technological milestone by embracing sophisticated investment and sand casting technologies, empowering us to produce medium to large-scale precision castings. The achievement of ISO9001 certification in 2006 underscored our steadfast commitment to exceptional quality. Between 2009 and 2014, we embarked on an ambitious expansion journey, upgrading facilities, refining production lines, and integrating cutting-edge casting processes to fulfill the diverse, multi-batch, and customized manufacturing requirements of our clientele.

3. Brand Marketing (2016-2020):
The year 2016 marked a transformative phase in our brand's evolution, as we actively engaged in prestigious domestic and global exhibitions to elevate our brand's stature. By 2017, we expanded our international market footprint, fostering enduring relationships with global clients. By 2020, our unwavering commitment to innovation was evidenced by acquiring multiple patented technologies, significantly advancing product precision and quality.

4. Technological Innovation and Sustainable Development (2018-2024):
In 2018, we embarked on a visionary course by establishing a dedicated research and development center, relentlessly pursuing groundbreaking materials and processes. Our 2019 eco-friendly precision casting innovation drastically minimized pollution while elevating casting quality. Recognized as a national high-tech enterprise in 2020, our excellence in technological innovation was officially acknowledged.

5. Intelligent Manufacturing and Future Vision:
In 2019, we navigated the global pandemic with resilience, adeptly pivoting our market strategies to bolster our online marketing and service capabilities, ensuring consistent business growth. Our foray into intelligent manufacturing in 2021 seamlessly integrated automation with information technology, significantly boosting production efficiency and managerial prowess.

6. Looking Ahead:
Propelled by an unwavering commitment to innovation-led growth, Qingdao Starise Metal Technology Co., Ltd. is on the cusp of redefining the global precision casting industry, poised to chart the future with visionary foresight.

Processing

Materials We Cast

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Packaging & Shipping

Packaging

1. Rust Prevention Treatment: Our cast steel parts receive an unparalleled rust prevention treatment, where we harness top-quality rust inhibitors to form a formidable anti-rust barrier. This sophisticated process ensures outstanding protection against corrosion during both transit and storage, so your parts arrive in pristine condition.
2. Buffer Protection: Acknowledging the potential for certain components to suffer physical impact, we envelop them in premium buffer materials like foam boards and sponges. This protective padding acts as a robust defense against transportation-related collisions, safeguarding every component's perfect condition upon arrival.
3. Outer Packaging: Meticulously packaged, smaller cast steel components are nestled securely within durable wooden boxes, reinforced with filler to eliminate movement during transport. For larger pieces, we craft custom-fit metal or wooden frames, and, if necessary, utilize container shipping. This tailored packaging approach guarantees the utmost safety and integrity of your goods throughout the shipping journey.

Shipping

1. Logistics Selection: We skillfully partner with renowned logistics providers, carefully evaluating customer requirements and product details to select the most efficient transportation method—be it by road, rail, sea, or air. This ensures your products are delivered swiftly and securely.
2. Delivery Timeliness: For standard orders, we commit to dispatching shipments within 30 working days post-production and inspection. For urgent needs, we offer flexible expedited delivery options, streamlining processes to precisely align with your critical deadlines.
3. Logistics Tracking: Effortlessly stay updated with our sophisticated real-time tracking service. Via our official website or through our logistics partner's platform, you can seamlessly track your shipment using your order or tracking number, providing you with continuous updates on your shipment's location and anticipated delivery time at every stage.

FAQ

1 Q: What casting processing can we do?
A: Coated sand casting, investment casting, sand casting, Precision Casting, sodium silicate sand casting, silica sol-water glass composite precision casting.

2 Q: What materials can we cast?
A: The materials we can cast include carbon steel, stainless steel, alloy steel, Manganese steel, and ductile iron. We can also cast according to customers' demand specifications.

3 Q: What industry are we casting?
A: Agricultural machinery, construction machinery, railway transportation, commercial vehicles, oil and gas, industrial valves, mining, power sector/utility industry, architecture and engineering and so on.

4 Q: What's the lead time of production?
A: Producing samples takes about 30 days (model development 15-20 days, sample production 10 days).
Bulk order after the mold is finished, it needs about 40 days.

5. Q: How do we manage in-house inspections?
A: We manage general inspection in-house, such as material spectrometer test, physicalproperties test,CMM inspection, and dimension inspection with gauge. Some specialinspections, such as X-ray NDT test, need outsourcing.