Precision Casting Metal Casting with Exceptional Ra0.8 to Ra12.5 Roughness

• Customization: Available
• Type: Customer Designed
• Usage: Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying
• Model NO.: A12H43
• Material: Carbon Steel
• Power Source: Diesel
• Weight: Customer′s Demand
• After-sales Service: Customization
• Warranty: 2 Years
• Processing: Precision Casting/Investment Casting
• Surface Treatment: Powder Coated
• Surface Roughness: Ra0.8~Ra12.5
• Size: According to Customer′s Drawings
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing/
• Machining Tolerance: 0.005mm-0.01mm
• Lead Time: 30-40 Days
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Package: Carton/Box/Pallets
• Inspection Report: Yes
• Shape: Customer Designed
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: Customization
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 500000

Product Description

Product Description

Application	Heavy truck parts/ Light Truck parts/ Auto Spare Parts Construction Machinery /Agricultural Machinery / Valve / Pump / Elevator Part / Construction Tools / Fireflghting Equipment /etc
Process	Mold Designed, Casting, Heat Treatment, Machining, Surface treatment, Inspection, Packing, Loading
Materials	Grey cast iron, Ductile cast iron, Carbon steel, Stainless steel, Alloy Steel etc
Casting technical	Clay dry sand casting / resin sand casting / precision casting / investment casting / lost wax casting / shell-mould / silica sol casting / water glass casting
Casting blank size	2mm-1500mm / according to customer's requirement
Casting blank weight	0.1kg-2000kg
Casting tolerance	CT5-CT8
Machining tolerance	0.01mm
Machining	Lathing / Milling / Turning / Boring / Drillig / Tapping / Grinding / etc
Surface qulity	Ra0.8-Ra3.2 / according to customer requirement
Surface treatment	Shot blasting / Polishing / Painting / Powder coating / Anodizing / Zinc plating / Nickel plating / blacking / etc
Quality control	100% inspection berore shipment
Design / File / formats	3D, Auto CAD (IGS,DXF,DXF,DWG,STP, STEP,STL,X-T) / Soild Works / Unigraphics / PDF /etc
Certification	ISO9001:2008, IATF 16949
Package	Bubble plastic bag / polybag / pallet / wooden case etc

Detailed Photos

Industy	Sub-industry	Part name	Material	Process	Features	Technical advantages
Agricultural machinery	Tractor	Steering arm	Carbon steel	Lost wax casting	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Clutch parts	Release bearing housing	Carbon steel	Lost wax casting	Structural parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Seeder parts	Seeder template frame	Carbon steel	Lost wax casting	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

In the dynamic and ever-evolving world of modern agriculture, Qingdao Starise Metal Technology Co., Ltd. unveils precision-engineered casting parts for agricultural machinery, serving as your ultimate gateway to achieving unmatched efficiency and reliability. Immerse yourself in the forefront of innovation with our expertly crafted solutions, designed with meticulous precision to elevate your machinery's performance to unprecedented levels.


Agricultural machinery comprises a diverse spectrum, from tractors that masterfully traverse vast fields to harvesters that adeptly gather rich crops, seeders that ensure impeccable planting precision, and tillage machines that expertly condition the soil. For each type of machinery, our custom-tailored casting solutions deliver supreme performance and unparalleled reliability.

Our all-encompassing suite of casting processes features sand casting, celebrated for its ability to produce large, intricate components, alongside precision casting, which delivers extraordinary accuracy and superb surface finishes. These advanced techniques are complemented by our selection of premium materials, including high-strength cast steel, wear-resistant ductile iron, and corrosion-resistant alloys, ensuring unmatched durability and robustness.


For tractors, we meticulously cast crucial components such as engine blocks, transmission cases, and axles with unmatched precision. For harvesters, our cutting-edge cutting blades, threshing drums, and conveyor components assure seamless and flawless operation. Seeders depend on our meticulously accurate metering devices, while our durable plowshares and cultivator teeth significantly enhance the performance of tillage machines.

Quality is the cornerstone of our operations. We rigorously enforce stringent quality control measures at every stage, from raw material inspection to comprehensive final product testing. Our state-of-the-art inspection equipment, including advanced spectrometers and non-destructive testing devices, guarantees that each casting part not only meets but exceeds international standards such as ISO and ASTM.


Driven by an unwavering commitment to excellence and deep industry expertise, our casting parts have become the globally trusted choice for farmers and manufacturers alike. Partner with us and discover how our advanced casting technology and unwavering quality can elevate your agricultural operations to new pinnacles of success.

Company Profile

Qingdao Starise Metal Technology Co., Ltd. emerges as a stellar leader in the realms of industry excellence and international trade integration. We are at the forefront of research, development, production, and global trade of cutting-edge precision casting parts. With a legacy that spans over 30 illustrious years, our commitment is fortified by a state-of-the-art production base sprawling over 47,000 square meters, including 10,000 square meters dedicated to high-standard workshops. Our impressive annual production capacity exceeds 30,000 tons of precision-cast steel parts, reaching discerning clients in more than 20 countries across Europe, America, Asia, and other regions with our top-tier exports.

Our History:

1. Founding Period (1996-1998):
In 1996, our innovative journey commenced in Pingdu City, Qingdao, China, driven by a vision to offer unparalleled precision casting solutions meticulously designed for the agricultural machinery and automotive axle industries. This foundational era focused on crafting small-scale precision castings using traditional silica gel casting techniques, setting the stage for our future growth.

2. Technological Accumulation and Expansion (1998-2014):
The pivotal year 1998 heralded a technological revolution as we adopted cutting-edge investment and sand casting technologies, empowering us to produce medium to large-scale precision castings. Achieving ISO9001 certification in 2006 underscored our unwavering commitment to quality. Between 2009 and 2014, we embarked on an ambitious expansion, upgrading our facilities, enhancing production lines, and integrating the latest casting processes to adeptly meet the diverse demands of multi-batch and customized manufacturing.

3. Brand Marketing (2016-2020):
The year 2016 marked a transformative era for our brand, as we actively engaged in esteemed domestic and international exhibitions, elevating our brand's prestige. By 2017, our expanded global market presence fostered enduring partnerships with international clientele. By 2020, our relentless pursuit of innovation was exemplified by acquiring multiple patented technologies, significantly enhancing both product precision and quality.

4. Technological Innovation and Sustainable Development (2018-2024):
In 2018, we embarked on a visionary journey by establishing a dedicated research and development center, committed to pioneering cutting-edge materials and processes. Our 2019 breakthrough in eco-friendly precision casting drastically minimized pollution while elevating casting quality. Our recognition as a national high-tech enterprise in 2020 officially celebrated our excellence in technological innovation.

5. Intelligent Manufacturing and Future Vision:
In 2019, we demonstrated resilience and adaptability in the face of the global pandemic by pivoting our market strategy to fortify our online marketing and service capabilities, ensuring sustained business growth. Our venture into intelligent manufacturing in 2021 marked a seamless integration of automation with information technology, significantly enhancing production efficiency and managerial expertise.

6. Looking Ahead:
Fuelled by an unwavering commitment to innovation-driven development, Qingdao Starise Metal Technology Co., Ltd. is poised to ascend to the pinnacle of the global precision casting industry, ready to shape the future with a visionary perspective.

Processing

Materials We Cast

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Packaging & Shipping

Packaging

1. Rust Prevention Treatment: Our cast steel parts undergo an exceptional rust prevention process, utilizing top-tier rust inhibitors to create an impenetrable anti-rust film. This ensures extraordinary defense against rust during both transit and storage, keeping your parts in immaculate condition upon arrival.
2. Buffer Protection: To protect components particularly vulnerable to physical damage, we envelop them in premium-grade buffer materials, such as foam boards and sponges. This extensive padding acts as a formidable barrier against transportation-related impacts, guaranteeing each component arrives in pristine condition.
3. Outer Packaging: Smaller cast steel components are securely nestled within robust wooden boxes, meticulously packed with filler to prevent any movement during transit. For larger items, we employ custom-engineered metal or wooden frames, and when necessary, opt for container shipping solutions. This tailored packaging approach ensures unparalleled safety and integrity throughout the shipping journey.

Shipping

1. Logistics Selection: We collaborate with prestigious logistics partners, evaluating customer requirements and product specifications to select the most efficient transport method—be it road, rail, sea, or air. This guarantees your items are delivered promptly and securely.
2. Delivery Timeliness: For standard orders, we commit to shipping within 30 working days following production and inspection. For time-sensitive orders, we provide customizable expedited delivery options, optimizing production and shipping to seamlessly align with your critical deadlines.
3. Logistics Tracking: Stay effortlessly informed with our cutting-edge real-time tracking service. Through our official website or our logistics partner's platform, conveniently monitor your shipment using your order or tracking number, ensuring you are always updated on your shipment's location and estimated delivery time at every step.

FAQ

1 Q: What casting processing can we do?
A: Coated sand casting, investment casting, sand casting, Precision Casting, sodium silicate sand casting, silica sol-water glass composite precision casting.

2 Q: What materials can we cast?
A: The materials we can cast include carbon steel, stainless steel, alloy steel, Manganese steel, and ductile iron. We can also cast according to customers' demand specifications.

3 Q: What industry are we casting?
A: Agricultural machinery, construction machinery, railway transportation, commercial vehicles, oil and gas, industrial valves, mining, power sector/utility industry, architecture and engineering and so on.

4 Q: What's the lead time of production?
A: Producing samples takes about 30 days (model development 15-20 days, sample production 10 days).
Bulk order after the mold is finished, it needs about 40 days.

5. Q: How do we manage in-house inspections?
A: We manage general inspection in-house, such as material spectrometer test, physicalproperties test,CMM inspection, and dimension inspection with gauge. Some specialinspections, such as X-ray NDT test, need outsourcing.