Customer Designed Precision Casting with Customization Lost Wax Casting Metal Casting

• Customization: Available
• Type: Customer Designed
• Usage: Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying
• Model NO.: A12H20
• Material: Carbon Steel
• Power Source: Diesel
• Weight: Customer′s Demand
• After-sales Service: Customization
• Warranty: 2 Years
• Processing: Precision Casting/Investment Casting
• Surface Treatment: Powder Coated
• Surface Roughness: Ra0.8~Ra12.5
• Size: According to Customer′s Drawings
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing/
• Machining Tolerance: 0.005mm-0.01mm
• Lead Time: 30-40 Days
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Package: Carton/Box/Pallets
• Inspection Report: Yes
• Shape: Customer Designed
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: Customization
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 500000

Product Description

Product Description

Application	Heavy truck parts/ Light Truck parts/ Auto Spare Parts Construction Machinery /Agricultural Machinery / Valve / Pump / Elevator Part / Construction Tools / Fireflghting Equipment /etc
Process	Mold Designed, Casting, Heat Treatment, Machining, Surface treatment, Inspection, Packing, Loading
Materials	Grey cast iron, Ductile cast iron, Carbon steel, Stainless steel, Alloy Steel etc
Casting technical	Clay dry sand casting / resin sand casting / precision casting / investment casting / lost wax casting / shell-mould / silica sol casting / water glass casting
Casting blank size	2mm-1500mm / according to customer's requirement
Casting blank weight	0.1kg-2000kg
Casting tolerance	CT5-CT8
Machining tolerance	0.01mm
Machining	Lathing / Milling / Turning / Boring / Drillig / Tapping / Grinding / etc
Surface qulity	Ra0.8-Ra3.2 / according to customer requirement
Surface treatment	Shot blasting / Polishing / Painting / Powder coating / Anodizing / Zinc plating / Nickel plating / blacking / etc
Quality control	100% inspection berore shipment
Design / File / formats	3D, Auto CAD (IGS,DXF,DXF,DWG,STP, STEP,STL,X-T) / Soild Works / Unigraphics / PDF /etc
Certification	ISO9001:2008, IATF 16949
Package	Bubble plastic bag / polybag / pallet / wooden case etc

Detailed Photos

Industy	Sub-industry	Part name	Material	Process	Features	Technical advantages
Agricultural machinery	Tractor	Steering arm	Carbon steel	Lost wax casting	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Clutch parts	Release bearing housing	Carbon steel	Lost wax casting	Structural parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Seeder parts	Seeder template frame	Carbon steel	Lost wax casting	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

 

In the ever-evolving realm of modern agriculture, our casting parts for agricultural machinery serve as your ultimate key to unlocking unparalleled efficiency and reliability. Embrace the power of cutting-edge innovation with our meticulously engineered solutions, designed to transform your agricultural endeavors.


Agricultural machinery encompasses an extensive spectrum, ranging from tractors that masterfully conquer expansive fields to harvesters that efficiently gather bountiful crops, precision seeders that facilitate exact planting, and sophisticated tillage machines that prepare the soil. For each type of machinery, our expertly tailored casting solutions assure optimal performance and longevity.

Our diverse array of casting processes includes sand casting, renowned for its capacity to produce large, complex parts, and precision casting, which guarantees exceptional accuracy and outstanding surface finishes. These cutting-edge techniques are complemented by our curated selection of superior materials, including high-strength cast steel, wear-resistant ductile iron, and corrosion-resistant alloys, to ensure robust and durable outcomes.


When it comes to tractors, we meticulously cast essential components such as engine blocks, transmission cases, and axles with precision and care. For harvesters, our expertly crafted cutting blades, threshing drums, and conveyor parts ensure flawless operation. Seeders benefit from our precise metering devices, while our resilient plowshares and cultivator teeth significantly enhance the performance of tillage machines.

Quality stands as the foundation of our operations. We uphold rigorous quality control measures at every phase, from thorough raw material inspection to comprehensive final product testing. Our cutting-edge inspection equipment, including advanced spectrometers and non-destructive testing devices, ensures each casting part meets or exceeds international standards such as ISO and ASTM, providing you with unrivaled confidence.


Fueled by an unwavering commitment to excellence and extensive industry expertise, our casting parts have become the preferred choice for discerning farmers and manufacturers globally. Partner with us to experience firsthand how our superior casting technology and steadfast dedication to quality can elevate your agricultural operations to new heights.

 

Company Profile

Qingdao Starise Metal Technology Co., Ltd. is a beacon of industry and trade integration, leading the charge in the research, development, production, and international trade of precision casting parts. Celebrating over 30 years of excellence, our state-of-the-art production facility spans 47,000 square meters, with 10,000 square meters dedicated to high-standard workshops. Our impressive annual production capacity surpasses 30,000 tons of precision cast steel parts, with premium exports reaching over 20 countries, including key markets in Europe, America, and Asia.

Our History:

1. Founding Period (1996-1998):
Launched in 1996 in the heart of Pingdu City, Qingdao, China, our journey was fueled by a vision to deliver outstanding precision casting solutions for the agricultural machinery and automotive axle sectors. This foundational era was marked by the creation of small-scale precision castings utilizing traditional silica gel precision casting techniques.

2. Technological Accumulation and Expansion (1998-2014):
A pivotal technological leap in 1998 saw the introduction of advanced investment and sand casting technologies, paving the way for medium to large-scale precision castings. Our ISO9001 certification in 2006 underscored our steadfast dedication to quality. From 2009 to 2014, we underwent significant expansion, enhancing facilities, bolstering production lines, and embracing cutting-edge casting processes to meet diverse, multi-batch, and bespoke manufacturing demands.

3. Brand Marketing (2016-2020):
The year 2016 signaled a brand renaissance as we actively participated in prestigious domestic and international exhibitions to enhance our brand prestige. By 2017, we expanded our global presence, forging lasting partnerships with international clients. By 2020, multiple patented technologies underscored our dedication to innovation, significantly boosting product precision and quality.

4. Technological Innovation and Sustainable Development (2018-2024):
Our visionary journey in 2018 led to the establishment of a research and development hub, focused on developing new materials and processes. A breakthrough in eco-friendly precision casting in 2019 reduced pollution while enhancing casting quality. As a recognized national high-tech enterprise in 2020, our commitment to technological innovation has been officially validated.

5. Intelligent Manufacturing and Future Vision:
In response to the global pandemic in 2019, we swiftly adapted our market strategy, amplifying our online marketing and service capabilities to ensure sustained business growth. Our 2021 venture into intelligent manufacturing integrates automation with information technology, enhancing production efficiency and managerial prowess.

6. Looking Ahead:
Driven by an unwavering dedication to innovation-led development, Qingdao Starise Metal Technology Co., Ltd. is set to rise to the forefront of the global precision casting industry, shaping the future with visionary insight.




 

Processing

 

Materials We Cast

 

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

 

OUR CERTIFICATE

Packaging & Shipping

 

Packaging

1. Rust Prevention Treatment: Our cast steel parts undergo a meticulous rust prevention process, employing top-tier rust inhibitors that form a dense protective layer. This exceptional treatment ensures your parts are safeguarded against rust throughout both transportation and storage, arriving in flawless condition.
2. Buffer Protection: Understanding the potential hazards of impacts, we envelop vulnerable parts in premium buffer materials such as foam boards and sponges. This protective cushioning acts as a shield against collision damage during transit's challenges, ensuring every part arrives devoid of any blemishes.
3. Outer Packaging: Small cast steel components are snugly nestled in robust wooden boxes, packed with stuffing to prevent any movement during transit. For larger pieces, we craft custom metal or wooden frames, and when required, utilize container shipping. This bespoke packaging approach ensures maximum safety and integrity throughout the journey.

 

Shipping

1. Logistics Selection: We proudly partner with esteemed logistics giants. By carefully assessing customer needs and product specifics, we choose the optimal transportation method-whether by road, rail, sea, or air-guaranteeing your goods are delivered both swiftly and securely.
2. Delivery Timeliness: For standard orders, we ensure dispatch within 30 business days post-production and inspection. For urgent requirements, we offer flexible expedited delivery options, prioritizing production and dispatch to meet your essential deadlines with unparalleled precision.
3. Logistics Tracking: Experience peace of mind with our cutting-edge real-time tracking service. Access our company's website or partner logistics platforms to effortlessly monitor your shipment using the order or logistics tracking number, keeping you informed about the location and estimated arrival time of your goods at every step.

 

FAQ

1 Q: What casting processing can we do?
A: Coated sand casting, investment casting, sand casting, Precision Casting, sodium silicate sand casting, silica sol-water glass composite precision casting.

2 Q: What materials can we cast?
A: The materials we can cast include carbon steel, stainless steel, alloy steel, Manganese steel, and ductile iron. We can also cast according to customers' demand specifications.

3 Q: What industry are we casting?
A: Agricultural machinery, construction machinery, railway transportation, commercial vehicles, oil and gas, industrial valves, mining, power sector/utility industry, architecture and engineering and so on.

4 Q: What's the lead time of production?
A: Producing samples takes about 30 days (model development 15-20 days, sample production 10 days).
Bulk order after the mold is finished, it needs about 40 days.

5. Q: How do we manage in-house inspections?
A: We manage general inspection in-house, such as material spectrometer test, physicalproperties test,CMM inspection, and dimension inspection with gauge. Some specialinspections, such as X-ray NDT test, need outsourcing.