Customization for Customer Designed Precision Casting

• Customization: Available
• Type: Customer Designed
• Usage: Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying
• Model NO.: A12H2
• Material: Carbon Steel
• Power Source: Diesel
• Weight: Customer′s Demand
• After-sales Service: Customization
• Warranty: 2 Years
• Processing: Precision Casting/Investment Casting
• Surface Treatment: Powder Coated
• Surface Roughness: Ra0.8~Ra12.5
• Size: According to Customer′s Drawings
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing/
• Machining Tolerance: 0.005mm-0.01mm
• Lead Time: 30-40 Days
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Package: Carton/Box/Pallets
• Inspection Report: Yes
• Shape: Customer Designed
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: Customization
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 500000

Product Description

Product Description

Application	Heavy truck parts/ Light Truck parts/ Auto Spare Parts Construction Machinery /Agricultural Machinery / Valve / Pump / Elevator Part / Construction Tools / Fireflghting Equipment /etc
Process	Mold Designed, Casting, Heat Treatment, Machining, Surface treatment, Inspection, Packing, Loading
Materials	Grey cast iron, Ductile cast iron, Carbon steel, Stainless steel, Alloy Steel etc
Casting technical	Clay dry sand casting / resin sand casting / precision casting / investment casting / lost wax casting / shell-mould / silica sol casting / water glass casting
Casting blank size	2mm-1500mm / according to customer's requirement
Casting blank weight	0.1kg-2000kg
Casting tolerance	CT5-CT8
Machining tolerance	0.01mm
Machining	Lathing / Milling / Turning / Boring / Drillig / Tapping / Grinding / etc
Surface qulity	Ra0.8-Ra3.2 / according to customer requirement
Surface treatment	Shot blasting / Polishing / Painting / Powder coating / Anodizing / Zinc plating / Nickel plating / blacking / etc
Quality control	100% inspection berore shipment
Design / File / formats	3D, Auto CAD (IGS,DXF,DXF,DWG,STP, STEP,STL,X-T) / Soild Works / Unigraphics / PDF /etc
Certification	ISO9001:2008, IATF 16949
Package	Bubble plastic bag / polybag / pallet / wooden case etc

Detailed Photos

Industy	Sub-industry	Part name	Material	Process	Features	Technical advantages
Agricultural machinery	Tractor	Steering arm	Carbon steel	Lost wax casting	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Clutch parts	Release bearing housing	Carbon steel	Lost wax casting	Structural parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Seeder parts	Seeder template frame	Carbon steel	Lost wax casting	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

 

In the dynamic realm of modern agriculture, our advanced casting parts for agricultural machinery serve as your ticket to unprecedented efficiency and unwavering reliability. Embrace the power of cutting-edge innovation with our meticulously crafted solutions.


Agricultural machinery encompasses a vast spectrum, spanning from tractors that dominate fields, to harvesters amassing plentiful crops, seeders ensuring accurate planting, and tillage machines preparing the soil. For every type of machinery, our precisely engineered casting solutions assure optimal performance.

Our comprehensive range of casting processes features sand casting, renowned for its capability to produce large, complex parts, alongside precision casting, which delivers remarkable accuracy and exceptional surface finishes. These methods are further enhanced by our selection of top-tier materials, including high-strength cast steel, wear-resistant ductile iron, and corrosion-resistant alloys.


For tractors, we cast essential components such as engine blocks, transmission cases, and axles with meticulous precision. In harvesters, our expertly fabricated cutting blades, threshing drums, and conveyor components ensure flawless operation. Seeders depend on our precise metering devices, while our durable plowshares and cultivator teeth significantly boost the performance of tillage machines.

Quality is the fundamental cornerstone of our operations. We implement rigorous quality control measures at every phase, from raw material inspection to final product testing. Our cutting-edge inspection equipment, including spectrometers and non-destructive testing devices, ensures every casting part meets or exceeds international standards like ISO and ASTM.


Driven by an unwavering commitment to excellence and profound industry expertise, our casting parts are the preferred choice for farmers and manufacturers globally. Collaborate with us to experience how superior casting technology and uncompromising quality can elevate your agricultural operations.

 

Company Profile

Qingdao Starise Metal Technology Co., Ltd. is a beacon of excellence in the realm of industry and trade, propelling forward with unmatched prowess in the research, development, and global distribution of precision casting components. With an illustrious history spanning over three decades, our dedication is underscored by a state-of-the-art production facility that covers an impressive 47,000 square meters, including 10,000 square meters of high-standard workshops. Our annual production capacity soars beyond 30,000 tons of premium precision-cast steel parts, reaching a discerning clientele in over 20 countries across Europe, America, Asia, and beyond.

Our History:

1. Founding Period (1996-1998):
Our illustrious journey commenced in 1996 in the vibrant cityscape of Pingdu City, Qingdao, China, driven by a mission to deliver unparalleled precision casting solutions specifically designed for the agricultural machinery and automotive axle industries. This foundational era was defined by the meticulous crafting of small-scale precision castings using traditional silica gel precision casting techniques.

2. Technological Accumulation and Expansion (1998-2014):
A pivotal technological advancement in 1998 heralded the introduction of advanced investment and sand casting technologies, facilitating the production of medium to large-scale precision castings. Achieving ISO9001 certification in 2006 was a testament to our steadfast commitment to quality. From 2009 to 2014, we embarked on a transformative expansion, enhancing our facilities, bolstering production lines, and embracing the latest casting processes to proficiently meet the dynamic demands for diverse, multi-batch, and customized manufacturing.

3. Brand Marketing (2016-2020):
The year 2016 signaled an era of brand evolution, as we actively participated in esteemed domestic and international exhibitions to amplify our brand prestige. By 2017, our footprint in the global market had expanded significantly, fostering long-lasting partnerships with esteemed international clients. By 2020, our unwavering commitment to innovation was reflected in our portfolio of patented technologies, elevating the precision and quality of our products to unprecedented heights.

4. Technological Innovation and Sustainable Development (2018-2024):
In 2018, we embarked on an ambitious journey by establishing a dedicated research and development hub, focused on pioneering cutting-edge materials and processes. Our 2019 breakthrough in eco-friendly precision casting dramatically reduced pollution while enhancing casting quality. Recognized as a national high-tech enterprise in 2020, our exceptional prowess in technological innovation received formal recognition.

5. Intelligent Manufacturing and Future Vision:
Confronting the global pandemic with resilience in 2019, we strategically shifted our market approach, strengthening our online marketing and service capabilities to ensure robust business continuity. Our 2021 venture into intelligent manufacturing seamlessly integrates automation with information technology, augmenting both production efficiency and managerial expertise.

6. Looking Ahead:
With an unwavering dedication to innovation-driven growth, Qingdao Starise Metal Technology Co., Ltd. is poised to rise to global prominence in the precision casting industry, charting a visionary path to shape the future.




 

Processing

 

Materials We Cast

 

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

 

OUR CERTIFICATE

Packaging & Shipping

 

Packaging

1. Rust Prevention Treatment: Our meticulously crafted cast steel parts undergo a premium rust prevention treatment, where we apply an exceptional dense anti-rust film. This superior protection ensures your valuable components arrive at their destination in impeccable condition, free from any traces of rust, whether during the transportation or storage phases. With this robust treatment, your parts are guaranteed to maintain their pristine quality.
2. Buffer Protection: Understanding the delicate nature of certain parts, we take the utmost care by wrapping them in high-quality buffer materials, including foam boards and sponges. This comprehensive cushioning acts as a protective shield against potential collision damage during the demanding journey, ensuring each part reaches its destination flawlessly and without a single scratch.
3. Outer Packaging: For our small cast steel parts, we ensure security by placing them snugly within durable wooden boxes, meticulously cushioned with stuffing to prevent any movement during transit. Larger components benefit from our custom-designed metal or wooden frames, and container transportation is available when required. This bespoke packaging approach is designed to ensure maximum safety and integrity, maintaining the quality of your items throughout the entire journey.

 

Shipping

1. Logistics Selection: We take great pride in our strategic alliances with esteemed logistics companies. By carefully assessing customer needs and product specifications, we choose the most effective mode of transportation-be it road, rail, sea, or air. This ensures your goods are not only delivered swiftly but also with utmost security, giving you peace of mind.
2. Delivery Timeliness: Our commitment to timely delivery is unwavering. Standard orders are dispatched within 30 working days following production and inspection. For urgent requests, we offer the flexibility to negotiate expedited delivery times, prioritizing and streamlining production and dispatch to meet your critical deadlines with unmatched precision.
3. Logistics Tracking: Experience seamless transparency with our cutting-edge real-time tracking service. Simply access our company's official website or our partner logistics platform to effortlessly monitor your shipment using the order or logistics tracking number. This allows you to stay updated on the location and estimated arrival time of your goods, providing you with complete peace of mind throughout the shipping process.

 

FAQ

1 Q: What casting processing can we do?
A: Coated sand casting, investment casting, sand casting, Precision Casting, sodium silicate sand casting, silica sol-water glass composite precision casting.

2 Q: What materials can we cast?
A: The materials we can cast include carbon steel, stainless steel, alloy steel, Manganese steel, and ductile iron. We can also cast according to customers' demand specifications.

3 Q: What industry are we casting?
A: Agricultural machinery, construction machinery, railway transportation, commercial vehicles, oil and gas, industrial valves, mining, power sector/utility industry, architecture and engineering and so on.

4 Q: What's the lead time of production?
A: Producing samples takes about 30 days (model development 15-20 days, sample production 10 days).
Bulk order after the mold is finished, it needs about 40 days.

5. Q: How do we manage in-house inspections?
A: We manage general inspection in-house, such as material spectrometer test, physicalproperties test,CMM inspection, and dimension inspection with gauge. Some specialinspections, such as X-ray NDT test, need outsourcing.