Customer Designed Precision Casting with Customization

Product Details
Customization: Available
Type: Customer Designed
Usage: Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying
Manufacturer/Factory & Trading Company

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  • Customer Designed Precision Casting with Customization
  • Customer Designed Precision Casting with Customization
  • Customer Designed Precision Casting with Customization
  • Customer Designed Precision Casting with Customization
  • Customer Designed Precision Casting with Customization
  • Customer Designed Precision Casting with Customization
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  • Overview
  • Product Description
  • Detailed Photos
  • Company Profile
  • Processing
  • Materials We Cast
  • OUR CERTIFICATE
  • Packaging & Shipping
  • FAQ
Overview

Basic Info.

Model NO.
A12H11
Material
Carbon Steel
Power Source
Diesel
Weight
Customer′s Demand
After-sales Service
Customization
Warranty
2 Years
Processing
Precision Casting/Investment Casting
Surface Treatment
Powder Coated
Surface Roughness
Ra0.8~Ra12.5
Size
According to Customer′s Drawings
Machining
Turning/Milling/Drilling/Grinding/Boring/Planing/
Machining Tolerance
0.005mm-0.01mm
Lead Time
30-40 Days
Sand Core
Resin Sand Core/Clay Sand Core
Inspection Tools
CMM/Gauges/Indicators
Heat Treatment
Quench and Temper
Transport
by Sea/by Train/by Air/by Truck
Package
Carton/Box/Pallets
Inspection Report
Yes
Shape
Customer Designed
Transport Package
Plastic Bags and Wooden Cartons
Specification
Customization
Trademark
Customer Demands
Origin
China
Production Capacity
500000

Product Description

Customer Designed Precision Casting with Customization

Product Description

Application Heavy truck parts/ Light Truck parts/ Auto Spare Parts
Construction Machinery /Agricultural Machinery /
Valve / Pump / Elevator Part / Construction Tools / Fireflghting Equipment /etc
Process Mold Designed, Casting, Heat Treatment, Machining, Surface treatment, Inspection, Packing, Loading
Materials Grey cast iron, Ductile cast iron, Carbon steel, Stainless steel, Alloy Steel etc
Casting technical Clay dry sand casting / resin sand casting / precision casting / investment casting / lost wax casting / shell-mould / silica sol casting / water glass casting
Casting blank size 2mm-1500mm / according to customer's requirement
Casting blank weight 0.1kg-2000kg
Casting tolerance CT5-CT8
Machining tolerance 0.01mm
Machining Lathing / Milling / Turning / Boring / Drillig / Tapping / Grinding / etc
Surface qulity Ra0.8-Ra3.2 / according to customer requirement
Surface treatment Shot blasting / Polishing / Painting / Powder coating / Anodizing / Zinc plating / Nickel plating / blacking / etc
Quality control 100% inspection berore shipment
Design / File / formats 3D, Auto CAD (IGS,DXF,DXF,DWG,STP, STEP,STL,X-T) / Soild Works / Unigraphics / PDF /etc
Certification ISO9001:2008, IATF 16949
Package Bubble plastic bag / polybag / pallet / wooden case etc

We invite you to take the next step! Click here and effortlessly send us your detailed inquiry. Our team is eager to assist you and provide tailored solutions to meet your specific needs!

Detailed Photos

Industy Sub-industry Part name Material Process Features Technical advantages
Agricultural machinery Tractor Steering arm Carbon steel Lost wax casting Load-bearing parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
Clutch parts Release bearing housing Carbon steel Lost wax casting Structural parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
Seeder parts Seeder template frame Carbon steel Lost wax casting Load-bearing parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

Customer Designed Precision Casting with Customization
 
In the ever-evolving realm of modern agriculture, our exquisitely designed casting parts for agricultural machinery are your key to unlocking unparalleled efficiency and steadfast reliability. Embrace the transformative power of innovation through our expertly engineered solutions, crafted to perfection.


Agricultural machinery encompasses a wide range of equipment, from formidable tractors that dominate fields to efficient harvesters collecting rich yields, precise seeders ensuring meticulous planting, and tillage machines that prepare the soil with care. For every type of machinery, our meticulously designed casting solutions promise exceptional performance and durability.
Customer Designed Precision Casting with Customization

Customer Designed Precision Casting with Customization
Our comprehensive suite of casting processes features sand casting, renowned for producing large, complex parts, along with precision casting, delivering remarkable accuracy and exquisite surface finishes. These advanced techniques are complemented by our selection of top-tier materials, including high-strength cast steel, wear-resistant ductile iron, and corrosion-resistant alloys, ensuring superior quality and longevity.


For tractors, we precisely cast essential components such as engine blocks, transmission cases, and axles to achieve optimal performance. In harvesters, our meticulously crafted cutting blades, threshing drums, and conveyor parts ensure seamless functionality. Seeders benefit from our precision metering devices, while our durable plowshares and cultivator teeth significantly enhance the efficiency of tillage machines.

Quality is the bedrock of our operations, underpinning every facet of our process. We implement rigorous quality control protocols at every stage, from the initial raw material inspection to the final product evaluation. Our cutting-edge inspection facilities, equipped with spectrometers and non-destructive testing devices, ensure each casting part not only meets but exceeds international standards such as ISO and ASTM.


Fueled by an unwavering commitment to excellence and profound industry insight, our casting parts have become the preferred choice for farmers and manufacturers around the globe. Join forces with us to discover how our advanced casting technology and relentless pursuit of quality can propel your agricultural operations to new heights.
Customer Designed Precision Casting with Customization




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Company Profile

Customer Designed Precision Casting with Customization
Qingdao Starise Metal Technology Co., Ltd. is a beacon of excellence in industry and trade integration, leading the charge in the research, development, production, and international trade of precision casting components. With a rich heritage spanning over three decades, our pledge is upheld by a cutting-edge production hub sprawling across 47,000 square meters, of which 10,000 square meters are allocated to high-standard workshops. With an annual output exceeding 30,000 tons of precision cast steel parts, our superior quality exports seamlessly reach more than 20 countries, including Europe, America, and Asia.



Our History:

1. Founding Period (1996-1998):
Our remarkable journey commenced in 1996, rooted in Pingdu City, Qingdao, China, driven by an aspiration to deliver unparalleled precision casting solutions for the agricultural machinery and automotive axle industries. This foundational phase emphasized the creation of small-scale precision castings employing traditional silica gel precision casting techniques.


2. Technological Accumulation and Expansion (1998-2014):
In 1998, a technological breakthrough ushered in advanced investment and sand casting technologies, facilitating medium to large-scale precision castings. Our steadfast dedication to quality was further solidified with the attainment of ISO9001 certification in 2006, marking a significant quality milestone. From 2009 to 2014, we embarked on an expansive transformation, enhancing facilities, broadening production lines, and adopting cutting-edge casting methodologies to masterfully satisfy the multi-batch, customized manufacturing demands.


3. Brand Marketing (2016-2020):
The year 2016 heralded a new era of brand evolution, as we actively participated in esteemed domestic and international exhibitions to amplify our brand prestige. By 2017, our global market presence flourished, fostering lasting partnerships with an array of international clients. By 2020, our dedication to innovation was unmistakably demonstrated through the acquisition of multiple patented technologies, enhancing product precision and quality.


4. Technological Innovation and Sustainable Development (2018-2024):
In 2018, we embarked on a pioneering journey by establishing a research and development center dedicated to innovating new materials and processes. Our 2019 landmark achievement in eco-friendly precision casting dramatically reduced pollution while elevating casting quality. In 2020, we were distinguished as a national high-tech enterprise, affirming our excellence in technological innovation.


5. Intelligent Manufacturing and Future Vision:
Confronting the global pandemic head-on in 2019, we swiftly adapted our market strategy, strengthening our online marketing and service capabilities to maintain uninterrupted business growth. Our 2021 venture into intelligent manufacturing seamlessly integrates automation with information technology, significantly enhancing production efficiency and managerial expertise.


6. Looking Ahead:
Anchored by a steadfast commitment to innovation-driven development, Qingdao Starise Metal Technology Co., Ltd. is poised to rise to the forefront of the global precision casting industry, shaping the future with foresight and visionary leadership.




Customer Designed Precision Casting with Customization
 

Processing

Customer Designed Precision Casting with Customization
 

Materials We Cast

 
Material Carbon Steel Ductile Iron Alloy Steel Stainless Steel Manganese Steel
Material Grade/Designation ZG200-400
ZG230-450
ZG270-500
ZG310-570
ZG340-640
Q235
QT350-22L
QT400-18
QT400-18L
QT450-10
QT500-7
QT600-3
QT700-2
QT800-2
QT900-2
QTD800-10
QTD900-8
QTD1050-6
QTD1200-3
QTD1400-1
ZG20Mn, ZG30Mn
ZG40Mn, ZG20Mn2
ZG35CrMnSi, ZG40Cr
ZG35CrMo, ZG42CrMo
AH36,EH36,FH36
Q420qE,Q500qE
16MnDR
09MnNiDR
ZGD410-620
ZGD535-720
ZGD650-830
ZGD730-310
ZGD840-1030
ZGD1030-1240
ZGD1240-1450
06Cr19Ni10
022Cr19Ni10
06Cr17Ni12Mo2
022Cr17Ni12Mo2
06Cr18Ni12Mo2Cu2
015Cr21Ni26Mo5Cu2
12Cr13
30Cr13
68Cr17
022Cr12
10Cr17
019Cr19Mo2NbTi
022Cr23Ni5Mo3N
022Cr25Ni7Mo4N
05Cr17Ni4Cu4Nb
07Cr15Ni7Mo2AL
ZGMn13-1
ZGMn13-2
ZGMn13-3
ZGMn13Cr2
Q355B
Q460C
30Mn2Cr10
40Mn18Cr3
ZGMn18Cr2
 
Standard AISI - American Iron and Steel Institute
ASTM - American Society for Testing and Materials
DIN - Deutsches Institut für Normung
BS - British Standards
ANSI - American National Standards Institute
JIS - Japanese Industrial Standards
AFNOR - Association Française de Normalisation
AS - Standards Australia
ASME - American Society of Mechanical Engineers
EN--European Norm
GB--National Standard Chinese
Note Apart from the above materials, we can cast based on customers' specifications

Click here and send us your inquiry details! Discover how Qingdao Starise Metal Technology Co., Ltd. can bring your visions to life with our tailor-made precision casting solutions and powder-coated finishes. Let us craft your success story!
 

OUR CERTIFICATE

Customer Designed Precision Casting with Customization

Packaging & Shipping

 

Packaging
  1. Rust Prevention Treatment: At Qingdao Starise Metal Technology Co., Ltd., we take the utmost care to shield our cast steel parts with top-tier rust preventive solutions. A formidable dense anti-rust film is meticulously applied, offering exceptional protection against rust throughout every phase of transportation and storage. This ensures that your premium parts reach their destination in immaculate condition, preserving their quality and extending their lifespan.
  2. Buffer Protection: Understanding the fragility of some parts, we wrap them in superior, high-grade buffer materials like foam boards and sponges. This effective cushioning acts as a barrier against potential collisions during transit, safeguarding each component so that it arrives at your doorstep in perfect, unmarred condition.
  3. Outer Packaging: Our small cast steel parts are securely cradled in robust wooden boxes, meticulously packed with stuffing to prevent any movement during transport. For larger components, we tailor the packaging with custom metal or wooden frames, and when necessary, employ container transportation. This bespoke packaging strategy ensures the highest level of safety and integrity from departure to delivery.
Customer Designed Precision Casting with Customization
 
Customer Designed Precision Casting with Customization
Shipping
  1. Logistics Selection: At Qingdao Starise, we forge strategic partnerships with leading logistics companies. By meticulously assessing each customer's unique requirements and the specific characteristics of their products, we determine the most efficient mode of transport-be it road, rail, sea, or air-guaranteeing that your goods are delivered with speed and security.
  2. Delivery Timeliness: We pledge to dispatch standard orders within a swift 30 working days following production and inspection. For those critical, time-sensitive demands, we offer the flexibility to negotiate accelerated delivery schedules, aligning our production and dispatch arrangements to meet your urgent deadlines with unparalleled precision and reliability.
  3. Logistics Tracking: Experience peace of mind with our cutting-edge real-time tracking system. Through our company's official website or our partner logistics platform, you can seamlessly monitor your shipment using the order or logistics tracking number. Stay informed with up-to-the-minute updates on your goods' location and expected arrival time, ensuring you are always in the know.




 

FAQ



Customer Designed Precision Casting with Customization
1 Q: What casting processing can we do?
A: Coated sand casting, investment casting, sand casting, Precision Casting, sodium silicate sand casting, silica sol-water glass composite precision casting.

2 Q: What materials can we cast?
A: The materials we can cast include carbon steel, stainless steel, alloy steel, Manganese steel, and ductile iron. We can also cast according to customers' demand specifications.

3 Q: What industry are we casting?
A: Agricultural machinery, construction machinery, railway transportation, commercial vehicles, oil and gas, industrial valves, mining, power sector/utility industry, architecture and engineering and so on.

4 Q: What's the lead time of production?
A: Producing samples takes about 30 days (model development 15-20 days, sample production 10 days).
Bulk order after the mold is finished, it needs about 40 days.

5. Q: How do we manage in-house inspections?
A: We manage general inspection in-house, such as material spectrometer test, physicalproperties test,CMM inspection, and dimension inspection with gauge. Some specialinspections, such as X-ray NDT test, need outsourcing.


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