Investment Casting Carbon Steel Solutions Customized for Your Needs

• Customization: Available
• Type: Customer Designed
• Casting Method: pressure Crystallization
• Model NO.: SA2F2TP
• Sand Core Type: Resin Sand Core
• Application: Auto Parts
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing
• Material: Steel
• Surface Treatment: Powder Coated
• Surface Roughness: Ra0.8~Ra12.5
• Standard: ASME
• Certification: ISO 9001:2000, ISO 9001:2008, IATF 16949
• Processing: Precision Casting/Investment Casting
• Size: According to Customer′s Drawings
• Machining Tolerance: 0.005mm-0.01mm
• Lead Time: 30-40 Days
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Package: Carton/Box/Pallets
• Inspection Report: Yes
• Shape: Customer Designed
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: According to product specifications
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 500000

Product Description

Product Description

Application	Heavy truck parts/ Light Truck parts/ Auto Spare Parts Construction Machinery /Agricultural Machinery / Valve / Pump / Elevator Part / Construction Tools / Fireflghting Equipment /etc
Process	Mold Designed, Casting, Heat Treatment, Machining, Surface treatment, Inspection, Packing, Loading
Materials	Grey cast iron, Ductile cast iron, Carbon steel, Stainless steel, Alloy Steel etc
Casting technical	Clay dry sand casting / resin sand casting / precision casting / investment casting / lost wax casting / shell-mould / silica sol casting / water glass casting
Casting blank size	2mm-1500mm / according to customer's requirement
Casting blank weight	0.1kg-2000kg
Casting tolerance	CT5-CT8
Machining tolerance	0.01mm
Machining	Lathing / Milling / Turning / Boring / Drillig / Tapping / Grinding / etc
Surface qulity	Ra0.8-Ra3.2 / according to customer requirement
Surface treatment	Shot blasting / Polishing / Painting / Powder coating / Anodizing / Zinc plating / Nickel plating / blacking / etc
Quality control	100% inspection berore shipment
Design / File / formats	3D, Auto CAD (IGS,DXF,DXF,DWG,STP, STEP,STL,X-T) / Soild Works / Unigraphics / PDF /etc
Certification	ISO9001:2008, IATF 16949
Package	Bubble plastic bag / polybag / pallet / wooden case etc

Detailed Photos

1. Cost-Effective Solutions: We meticulously select raw materials like molding sand, ensuring a balance between affordability and availability. By circumventing the necessity for elaborate, costly molds, our process becomes the go-to choice for small-batch productions or prototype designs. We adeptly craft molds to significantly lower production costs, making our solutions ideal for businesses aiming to boost savings without sacrificing quality.
2. Versatile and Adaptive: Sand casting is renowned for its remarkable adaptability, capable of producing castings in any shape, size, or weight, even the most intricate geometries. It accommodates a diverse range of casting alloys, from cast iron to aluminum and copper alloys, offering a versatile option across numerous industries and applications.

3. Unmatched Flexibility: Our highly adaptable sand casting process seamlessly integrates design modifications. By simply altering the sand mold, we avoid the high costs of new molds, making it an ideal choice for small batches and new product introductions. This streamlined approach accelerates research and development cycles, expediting your access to the market.

4. Superior Permeability: The exceptional permeability of our molding sand ensures the smooth release of gases during pouring, preventing internal defects such as gas pores within the casting. This not only maintains the casting's internal integrity but also decreases the resistance of molten metal, enhancing the quality of mold filling.

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5. Streamlined Post-processing: After the sand mold is dismantled, castings typically require only fundamental cleaning and processing tasks, like grinding and riser removal. This streamlined approach involves fewer procedures than precision methods such as investment casting, reducing costs and making sand casting a perfect match for products with moderate surface quality needs.

6. High-Efficiency Production: Large-scale manufacturing benefits greatly from automation tools like automatic molding and pouring machines, which enhance production efficiency. These machines rapidly produce sand molds and execute pouring tasks, minimizing manual labor and ensuring consistent, stable output. By adopting cutting-edge automated lines, many foundries achieve efficient, large-scale sand casting, effortlessly fulfilling extensive market demands.

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Company Profile

Qingdao Starise Metal Technology Co., Ltd. stands as a beacon of industrial excellence, masterfully intertwining the spheres of research, development, manufacturing, and global commerce of precision casting components. With a prestigious history spanning over three decades, our state-of-the-art production hub sprawls over an expansive 47,000 square meters amidst the picturesque city of Qingdao. Within this space, a dedicated 10,000 square meters is reserved for ultra-modern production workshops, achieving an outstanding annual yield exceeding 30,000 tons of meticulously crafted precision cast steel components. These superior innovations grace markets in more than 20 countries and regions, from Europe and America to Asia and beyond, cementing the company's formidable global presence.

Our History:

1. Founding Period (1996-1998):
Established in 1996 against the dynamic backdrop of Pingdu, Qingdao, China, Qingdao Starise Metal Technology Co., Ltd. embarked on an extraordinary journey to provide unparalleled precision casting solutions, tailored to meet the demanding requirements of the agricultural machinery and automotive axle sectors. In these early years, the company distinguished itself by mastering the production of small-scale precision castings using the traditional silica gel precision casting technique, thereby laying a solid foundation for future achievements.

2. Technological Accumulation and Expansion (1998-2014):
A monumental shift occurred in 1998 with the assimilation of cutting-edge investment and sand casting technologies, propelling the company into the realm of medium and large-scale precision castings. In 2006, a significant milestone was achieved with the acquisition of ISO9001 certification, emphasizing our unwavering commitment to quality assurance and reliability. This transformative era witnessed the expansion of production facilities, integration of futuristic production lines, and adoption of efficient casting processes, considerably enhancing production capacity to satisfy the diverse, multi-batch, and custom manufacturing demands.

3. Brand Marketing (2016-2020):
In 2016, we embarked on a strategic brand elevation journey by participating in prestigious domestic and international industry exhibitions, significantly amplifying our brand stature. By 2017, we had expanded our global footprint, forming enduring partnerships with esteemed international clients. These initiatives culminated in the development of numerous patented technologies by 2020, which significantly enhanced product precision and quality, solidifying our position as a global leader in precision casting.

4. Technological Innovation and Sustainable Development (2018-2024):
Fueled by an unyielding dedication to innovation, 2018 saw the inauguration of a state-of-the-art research and development center focused on pioneering new materials and processes. By 2019, an eco-friendly precision casting process emerged, remarkably reducing pollution emissions while improving both surface and internal casting quality. In recognition of these achievements, the company was officially designated a national high-tech enterprise in 2020, underscoring its remarkable accomplishments in technological innovation and sustainable development.

5. Intelligent Manufacturing and Future Vision:
In the midst of the global pandemic in 2019, the company demonstrated resilience by dynamically adapting its market strategies, enhancing online marketing and service capabilities to maintain growth. The year 2021 marked the dawn of an era of intelligent manufacturing, where automation and information technology converged to boost production efficiency and elevate management expertise.

6. Looking Ahead:
Driven by an unwavering commitment to innovation-led growth, Qingdao Starise Metal Technology Co., Ltd. is on course to carve out a distinctive niche within the global precision casting industry, spearheading advancements that will redefine the future landscape.

Processing

Materials We Cast

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Packaging & Shipping

Packaging

1. Rust Prevention Treatment: Elevate your peace of mind with our elite rust prevention strategies. We envelop your cast steel parts in a premier corrosion shield, utilizing top-tier sprays or smears. This creates a powerful anti-rust barrier, expertly safeguarding your products from corrosion threats during transit and storage, ensuring they arrive in perfect, ready-to-use condition.
2. Buffer Protection: Safeguard your valuable components with our state-of-the-art impact-resistant solutions. Using superior buffer materials such as foam boards and sponges, we wrap each piece to form an effective shield, absorbing shocks and preventing damage throughout their journey.
3. Outer Packaging: Ensure ultimate security and stability with our meticulously crafted packaging solutions. Smaller cast steel parts are securely placed within robust wooden boxes, fortified with protective material to prevent any movement. Larger parts are anchored within custom-built frames, and if necessary, we employ container shipping to deliver your items intact and ready for use.

Shipping

1. Logistics Selection: Experience seamless logistics with our partnerships with leading logistics enterprises. We offer a comprehensive range of transportation modes—road, rail, sea, and air—tailored to suit your specific requirements and those of your cargo, ensuring every delivery is swift and secure.
2. Delivery Timeliness: Count on our unwavering commitment to timely delivery. Standard orders are dispatched within a 30-working-day period post-completion and inspection. For urgent requests, we provide flexible solutions, prioritizing your order to expedite production and shipping, ensuring deadlines are met with precision.
3. Logistics Tracking: Stay informed about your shipment with our cutting-edge real-time tracking service. By entering your order or tracking number on our official website or partner platforms, you receive continuous updates on your shipment's location and estimated time of arrival, keeping you informed every step of the way.

FAQ

1 Q: What casting processing can we do?
A: Coated sand casting, investment casting, sand casting, Precision Casting, sodium silicate sand casting, silica sol-water glass composite precision casting.

2 Q: What materials can we cast?
A: The materials we can cast include carbon steel, stainless steel, alloy steel, manganese steel, and ductile iron. We can also cast according to customers' demand specifications.

3 Q: What industry are we casting?
A: Agricultural machinery, construction machinery, railway transportation, commercial vehicles, oil and gas, industrial valves, mining, power sector/utility industry, architecture and engineering and so on.

4 Q: What's the lead time of production?
A: Producing samples takes about 30 days (model development 15-20 days, sample production 10 days).
Bulk orders after the mold is finished take about 40 days.

5. Q: How do we manage in-house inspections?
A: We manage general inspection in-house, such as material spectrometer test, physicalproperties test,CMM inspection, and dimension inspection with a gauge. Some specialinspections, such as X-ray NDT tests, need outsourcing.