Custom Carbon Steel Components with Precision Machining and Casting Options

• Customization: Available
• Type: Customer Designed
• Casting Method: pressure Crystallization
• Model NO.: SA2F2TP
• Sand Core Type: Resin Sand Core
• Application: Auto Parts
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing
• Material: Steel
• Surface Treatment: Powder Coated
• Surface Roughness: Ra0.8~Ra12.5
• Standard: ASME
• Certification: ISO 9001:2000, ISO 9001:2008, IATF 16949
• Processing: Precision Casting/Investment Casting
• Size: According to Customer′s Drawings
• Machining Tolerance: 0.005mm-0.01mm
• Lead Time: 30-40 Days
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Package: Carton/Box/Pallets
• Inspection Report: Yes
• Shape: Customer Designed
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: According to product specifications
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 500000

Product Description

Product Description

Application	Heavy truck parts/ Light Truck parts/ Auto Spare Parts Construction Machinery /Agricultural Machinery / Valve / Pump / Elevator Part / Construction Tools / Fireflghting Equipment /etc
Process	Mold Designed, Casting, Heat Treatment, Machining, Surface treatment, Inspection, Packing, Loading
Materials	Grey cast iron, Ductile cast iron, Carbon steel, Stainless steel, Alloy Steel etc
Casting technical	Clay dry sand casting / resin sand casting / precision casting / investment casting / lost wax casting / shell-mould / silica sol casting / water glass casting
Casting blank size	2mm-1500mm / according to customer's requirement
Casting blank weight	0.1kg-2000kg
Casting tolerance	CT5-CT8
Machining tolerance	0.01mm
Machining	Lathing / Milling / Turning / Boring / Drillig / Tapping / Grinding / etc
Surface qulity	Ra0.8-Ra3.2 / according to customer requirement
Surface treatment	Shot blasting / Polishing / Painting / Powder coating / Anodizing / Zinc plating / Nickel plating / blacking / etc
Quality control	100% inspection berore shipment
Design / File / formats	3D, Auto CAD (IGS,DXF,DXF,DWG,STP, STEP,STL,X-T) / Soild Works / Unigraphics / PDF /etc
Certification	ISO9001:2008, IATF 16949
Package	Bubble plastic bag / polybag / pallet / wooden case etc

Detailed Photos

1. Affordable and Efficient Solutions: Our strategic choice of raw materials, including molding sand, is not only cost-effective but also readily accessible. By eliminating the necessity for complex and costly molds, we offer an unparalleled advantage in small-batch production or prototyping innovative designs. We expertly craft molds with speed, drastically lowering production expenses. This solution is an ideal match for businesses seeking to maximize savings while maintaining unparalleled excellence.
2. Ingeniously Versatile and Adaptive: Sand casting is renowned for its remarkable ability to produce castings of almost any conceivable shape, size, or weight, expertly managing even the most intricate geometries. It accommodates an extensive range of casting alloys, from cast iron to aluminum and copper alloys, making it an exceptionally versatile choice for diverse industries and applications.

3. Unrivaled Flexibility: Our adaptable sand casting process easily adjusts to design modifications. By simply modifying the sand mold, we avoid the costly need for new molds. This makes it ideal for small batch productions and new product launches, significantly boosting R&D cycles and accelerating your market entry.

4. Exceptional Permeability: The superior permeability of our molding sand ensures the seamless escape of gases during pouring, effectively preventing internal defects like gas pores in the casting. This preserves the casting's internal integrity while reducing molten metal resistance, enhancing mold filling, and ensuring exceptional quality overall.

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5. Efficient Streamlined Post-processing: After the removal of the sand mold, castings typically require only basic cleaning and processing steps, such as grinding and riser removal. This method involves fewer procedures compared to precision methods like investment casting, cutting costs and making sand casting an ideal choice for products with moderate surface quality needs.

6. High-Efficiency Production Advantage: In the realm of large-scale manufacturing, automation tools such as automatic molding and pouring machines significantly enhance production efficiency. These machines rapidly produce sand molds and carry out pouring tasks, reducing manual labor and ensuring stable, consistent output. By incorporating advanced automated lines, many foundries have achieved efficient, large-scale sand casting, seamlessly meeting extensive market demands.

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Company Profile

Qingdao Starise Metal Technology Co., Ltd. proudly stands as a beacon of industrial excellence, seamlessly blending cutting-edge research, innovative development, meticulous manufacturing, and robust international trade of precision casting components. With a distinguished legacy that stretches over 30 years, our company boasts a state-of-the-art production complex sprawling over an impressive 47,000 square meters in the picturesque city of Qingdao. Within this vast expanse, 10,000 square meters are dedicated to ultra-modern production workshops, enabling an extraordinary annual output of over 30,000 tons of precisely engineered cast steel components. Our premier products have gained acclaim across more than 20 countries and regions, encompassing Europe, America, Asia, and beyond, highlighting our formidable global footprint.

Our History:

1. Founding Period (1996-1998):
Founded in 1996 amidst the vibrant backdrop of Pingdu, Qingdao, China, Qingdao Starise Metal Technology Co., Ltd. embarked on a visionary journey to revolutionize precision casting solutions. Our focus during these pioneering years was on delivering unparalleled precision casting, meticulously tailored to the complex needs of the agricultural machinery and automotive axle sectors. We quickly carved out a niche by mastering the production of small-scale precision castings through the traditional silica gel precision casting technique, thereby laying a strong foundation for our future advancements.

2. Technological Accumulation and Expansion (1998-2014):
In 1998, a transformative era began as we embraced advanced investment and sand casting technologies, accelerating our capabilities into medium and large-scale precision castings. Achieving ISO9001 certification in 2006 marked a pivotal milestone, showcasing our unwavering commitment to quality assurance and reliability. This transformative phase saw an expansive growth in production facilities, the integration of cutting-edge production lines, and the adoption of efficient casting processes, significantly boosting our production capacity to meet the varied demands of multi-batch and custom manufacturing sectors.

3. Brand Marketing (2016-2020):
In 2016, we embarked on a strategic brand elevation journey, actively participating in prestigious domestic and international industry exhibitions to significantly boost brand recognition. By 2017, our global reach had expanded, establishing enduring partnerships with international clients. These strategic initiatives culminated in the development of multiple patented technologies by 2020, dramatically enhancing product precision and quality, and cementing our status as a leading global authority in precision casting.

4. Technological Innovation and Sustainable Development (2018-2024):
With an unwavering commitment to innovation, 2018 marked the dawn of a cutting-edge research and development center focused on pioneering new materials and processes. By 2019, we had developed an eco-friendly precision casting process, significantly reducing pollution emissions while elevating the quality of surface and internal casting precision. Our efforts were recognized in 2020 when we were officially designated as a national high-tech enterprise, a testament to our remarkable achievements in technological innovation and sustainable development.

5. Intelligent Manufacturing and Future Vision:
Amidst the global pandemic of 2019, we demonstrated resilience by dynamically adjusting our market strategies, enhancing online marketing and service capabilities to ensure sustained growth. The year 2021 marked the advent of our intelligent manufacturing era, where automation and information technology merged to boost production efficiency and refine management expertise.

6. Looking Ahead:
Driven by an unwavering commitment to innovation-led growth, Qingdao Starise Metal Technology Co., Ltd. is poised to carve out a distinguished niche within the global precision casting industry, spearheading advancements that will define the future landscape.

Processing

Materials We Cast

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Packaging & Shipping

Packaging

1. Rust Prevention Treatment: Elevate your peace of mind with our elite rust prevention strategies. We envelop your cast steel parts in a premier corrosion shield, utilizing top-tier sprays or smears. This creates a powerful anti-rust barrier, expertly safeguarding your products from corrosion threats during transit and storage, ensuring they arrive in perfect, ready-to-use condition.
2. Buffer Protection: Protect your valuable components with our advanced impact-resistant solutions. For parts susceptible to damage, we employ high-quality buffer materials such as foam boards and sponges. Each piece is expertly wrapped, forming an effective cushion that absorbs shocks and prevents collision damage throughout their journey.
3. Outer Packaging: Experience ultimate security and stability with our meticulously designed packaging. Smaller cast steel parts are securely nestled in robust wooden boxes, filled with protective material to prevent any undue movement. Larger parts are anchored within custom-built metal or wooden frames, and when necessary, we utilize container shipping to ensure your items are delivered intact, unharmed, and ready for use.

Shipping

1. Logistics Selection: Discover the convenience of flawless logistics through our alliances with leading logistics enterprises. We present a vast selection of transportation modes-including road, rail, sea, and air-to precisely cater to your demands and those of your cargo, ensuring each delivery is carried out swiftly and securely.
2. Delivery Timeliness: Experience our unparalleled dedication to prompt delivery. Standard orders are shipped within a 30-working-day window following completion and inspection. For urgent needs, we offer adaptable solutions, prioritizing your order to expedite production and shipping processes, thereby meeting your deadlines with perfect accuracy.
3. Logistics Tracking: Maintain complete oversight of your shipment with our cutting-edge real-time tracking service. By entering your order or tracking number on our official website or partner platforms, you receive continuous updates on the location and estimated time of arrival of your goods, ensuring you're always informed.

FAQ

1 Q: What casting processing can we do?
A: Coated sand casting, investment casting, sand casting, Precision Casting, sodium silicate sand casting, silica sol-water glass composite precision casting.

2 Q: What materials can we cast?
A: The materials we can cast include carbon steel, stainless steel, alloy steel, manganese steel, and ductile iron. We can also cast according to customers' demand specifications.

3 Q: What industry are we casting?
A: Agricultural machinery, construction machinery, railway transportation, commercial vehicles, oil and gas, industrial valves, mining, power sector/utility industry, architecture and engineering and so on.

4 Q: What's the lead time of production?
A: Producing samples takes about 30 days (model development 15-20 days, sample production 10 days).
Bulk orders after the mold is finished take about 40 days.

5. Q: How do we manage in-house inspections?
A: We manage general inspection in-house, such as material spectrometer test, physicalproperties test,CMM inspection, and dimension inspection with a gauge. Some specialinspections, such as X-ray NDT tests, need outsourcing.