Precision Casting Carbon Steel Components Customized to Customer′s Drawings

• Customization: Available
• Type: Customer Designed
• Casting Method: pressure Crystallization
• Model NO.: SA2F2TP
• Sand Core Type: Resin Sand Core
• Application: Auto Parts
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing
• Material: Steel
• Surface Treatment: Powder Coated
• Surface Roughness: Ra0.8~Ra12.5
• Standard: ASME
• Certification: ISO 9001:2000, ISO 9001:2008, IATF 16949
• Processing: Precision Casting/Investment Casting
• Size: According to Customer′s Drawings
• Machining Tolerance: 0.005mm-0.01mm
• Lead Time: 30-40 Days
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Package: Carton/Box/Pallets
• Inspection Report: Yes
• Shape: Customer Designed
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: According to product specifications
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 500000

Product Description

Product Description

Application	Heavy truck parts/ Light Truck parts/ Auto Spare Parts Construction Machinery /Agricultural Machinery / Valve / Pump / Elevator Part / Construction Tools / Fireflghting Equipment /etc
Process	Mold Designed, Casting, Heat Treatment, Machining, Surface treatment, Inspection, Packing, Loading
Materials	Grey cast iron, Ductile cast iron, Carbon steel, Stainless steel, Alloy Steel etc
Casting technical	Clay dry sand casting / resin sand casting / precision casting / investment casting / lost wax casting / shell-mould / silica sol casting / water glass casting
Casting blank size	2mm-1500mm / according to customer's requirement
Casting blank weight	0.1kg-2000kg
Casting tolerance	CT5-CT8
Machining tolerance	0.01mm
Machining	Lathing / Milling / Turning / Boring / Drillig / Tapping / Grinding / etc
Surface qulity	Ra0.8-Ra3.2 / according to customer requirement
Surface treatment	Shot blasting / Polishing / Painting / Powder coating / Anodizing / Zinc plating / Nickel plating / blacking / etc
Quality control	100% inspection berore shipment
Design / File / formats	3D, Auto CAD (IGS,DXF,DXF,DWG,STP, STEP,STL,X-T) / Soild Works / Unigraphics / PDF /etc
Certification	ISO9001:2008, IATF 16949
Package	Bubble plastic bag / polybag / pallet / wooden case etc

Detailed Photos

1. Cost-Effective Solutions: By meticulously selecting raw materials such as molding sand, we offer solutions that are not only cost-effective but also readily available. Our innovative process eliminates the necessity for complex and costly molds. For businesses seeking to test new designs or produce in small batches, we swiftly create molds, significantly cutting production expenses. This approach is ideal for companies striving to enhance savings while maintaining superior quality.
2. Versatile and Adaptive: Distinguished by its remarkable versatility, sand casting enables the creation of castings in nearly any shape, size, or weight, expertly managing even the most intricate geometries. It accommodates a wide range of casting alloys, including cast iron, aluminum, and copper, making it the ultimate choice for a variety of industries and applications.

3. Unmatched Flexibility: Our adaptable sand casting process seamlessly adjusts to changes in design by simply modifying the sand mold, thus avoiding the costly investment in new molds. This makes it especially suitable for small batches and new product launches, expediting R&D cycles and accelerating your path to market.

4. Superior Permeability: Featuring exceptional permeability, our molding sand ensures smooth gas escape during the pouring process, preventing the formation of internal defects such as gas pores in the casting. This not only safeguards the internal integrity of the casting but also reduces resistance to molten metal flow, thereby improving mold filling and enhancing overall quality.

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5. Streamlined Post-processing: After the sand mold is removed, castings typically require only fundamental cleaning and processing, such as grinding and the removal of risers. This streamlined process involves fewer steps than precision methods like investment casting, thereby reducing costs. Sand casting is thus ideal for products that demand moderate surface quality.

6. High-Efficiency Production: In the realm of large-scale manufacturing, automation tools such as automatic molding and pouring machines significantly enhance production efficiency. These advanced machines expedite the creation of sand molds and the execution of pouring tasks, minimizing manual labor while ensuring consistent, stable output. By incorporating cutting-edge automated lines, many foundries have achieved efficient, large-scale sand casting, seamlessly meeting extensive market demands.

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Company Profile

Qingdao Starise Metal Technology Co., Ltd. stands as a beacon of industrial excellence, seamlessly integrating research, development, manufacturing, and global trade of precision casting components. With a prestigious history spanning over three decades, this company boasts a cutting-edge production facility sprawling across 47,000 square meters in the picturesque city of Qingdao. Within this expanse, a dedicated 10,000 square meters is home to avant-garde production workshops, resulting in a remarkable annual output exceeding 30,000 tons of expertly crafted precision cast steel parts. These exceptional products are cherished in markets across more than 20 countries and regions, from Europe and America to Asia, accentuating the company's worldwide impact.

Our History:

1. Founding Period (1996-1998):
In 1996, against the dynamic backdrop of Pingdu, Qingdao, China, Qingdao Starise Metal Technology Co., Ltd. embarked on an ambitious mission to deliver unparalleled precision casting solutions tailored to the intricate needs of the agricultural machinery and automotive axle sectors. During these initial years, the company set itself apart by mastering the production of small-scale precision castings through the timeless silica gel precision casting technique, thereby laying a solid groundwork for its future endeavors.

2. Technological Accumulation and Expansion (1998-2014):
A pivotal shift occurred in 1998 with the integration of cutting-edge investment and sand casting technologies, ushering the company into the realm of medium and large-scale precision castings. A notable milestone was achieved in 2006 with the acquisition of ISO9001 certification, highlighting the company's unwavering commitment to quality and reliability. This transformative period witnessed an expansion of production facilities, the adoption of innovative production lines, and the implementation of efficient casting processes, significantly enhancing production capacity to meet the demands of diverse, multi-batch, and customized manufacturing.

3. Brand Marketing (2016-2020):
In 2016, the company embarked on a strategic brand enhancement drive by actively participating in prestigious domestic and international industry exhibitions, substantially elevating its brand visibility. By 2017, the company had expanded its global footprint, forging lasting partnerships with international clients. These initiatives culminated in the development of several patented technologies by 2020, significantly boosting product precision and quality, solidifying the company's position as a global leader in precision casting.

4. Technological Innovation and Sustainable Development (2018-2024):
Fueled by an unwavering passion for innovation, 2018 marked the inauguration of a state-of-the-art research and development center dedicated to pioneering new materials and processes. By 2019, an eco-conscious precision casting process was introduced, drastically reducing pollution emissions while enhancing surface and internal casting quality. Recognition followed in 2020 when the company was officially recognized as a national high-tech enterprise, a testament to its remarkable achievements in technological innovation and sustainable development.

5. Intelligent Manufacturing and Future Vision:
Amid the global pandemic of 2019, the company demonstrated resilience by swiftly adapting its market strategies, strengthening its online marketing and service capabilities to ensure continued growth. The year 2021 marked the dawn of an intelligent manufacturing era, where automation and information technology converged to elevate production efficiency and management capabilities.

6. Looking Ahead:
Driven by a steadfast commitment to innovation-led growth, Qingdao Starise Metal Technology Co., Ltd. stands ready to carve out a distinguished position in the global precision casting industry, spearheading advancements that will shape the future of the industry landscape.

Processing

Materials We Cast

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Packaging & Shipping

Packaging

1. Rust Prevention Treatment: Elevate your confidence with our superior, state-of-the-art rust prevention measures. Our expert team envelops your cast steel components in a premium corrosion shield, employing the finest sprays or smears. This powerful anti-rust barrier ensures your products are expertly protected against corrosion threats during transit and storage, guaranteeing they reach you in pristine, ready-to-use condition.
2. Buffer Protection: Safeguard your valuable components with our cutting-edge impact-resistant solutions. For parts prone to damage, we utilize superior buffer materials such as foam boards and sponges. Each piece is meticulously wrapped, creating a highly effective cushion that absorbs shocks and prevents collision damage throughout their journey.
3. Outer Packaging: Experience unparalleled security and stability through our expertly designed packaging. Smaller cast steel parts are securely ensconced in robust wooden boxes, filled with protective material to prevent any unnecessary movement. Larger parts are firmly anchored within custom-built metal or wooden frames, and when required, container shipping is employed to ensure your items are delivered intact, unharmed, and ready for use.

Shipping

1. Logistics Selection: Uncover the seamless convenience of flawless logistics with our partnerships with leading logistics enterprises. Offering a comprehensive range of transportation modes—including road, rail, sea, and air—we precisely cater to your specific demands and those of your cargo, ensuring each delivery is executed swiftly and securely.
2. Delivery Timeliness: Experience our unwavering commitment to timely delivery. Standard orders are dispatched within a 30-working-day timeframe following completion and inspection. For urgent requirements, we provide flexible solutions, prioritizing your order to accelerate production and shipping processes, thus meeting your deadlines with impeccable precision.
3. Logistics Tracking: Achieve complete oversight of your shipment with our innovative real-time tracking service. By simply entering your order or tracking number on our official website or partner platforms, you receive continuous updates on the location and estimated time of arrival of your goods, ensuring you're always in the loop.

FAQ

1 Q: What casting processing can we do?
A: Coated sand casting, investment casting, sand casting, Precision Casting, sodium silicate sand casting, silica sol-water glass composite precision casting.

2 Q: What materials can we cast?
A: The materials we can cast include carbon steel, stainless steel, alloy steel, manganese steel, and ductile iron. We can also cast according to customers' demand specifications.

3 Q: What industry are we casting?
A: Agricultural machinery, construction machinery, railway transportation, commercial vehicles, oil and gas, industrial valves, mining, power sector/utility industry, architecture and engineering and so on.

4 Q: What's the lead time of production?
A: Producing samples takes about 30 days (model development 15-20 days, sample production 10 days).
Bulk orders after the mold is finished take about 40 days.

5. Q: How do we manage in-house inspections?
A: We manage general inspection in-house, such as material spectrometer test, physicalproperties test,CMM inspection, and dimension inspection with a gauge. Some specialinspections, such as X-ray NDT tests, need outsourcing.