Customizable Carbon Steel Parts with Precision Casting and Machining Tolerance

• Customization: Available
• Type: Customer Designed
• Casting Method: pressure Crystallization
• Model NO.: SA2F2TP
• Sand Core Type: Resin Sand Core
• Application: Auto Parts
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing
• Material: Steel
• Surface Treatment: Powder Coated
• Surface Roughness: Ra0.8~Ra12.5
• Standard: ASME
• Certification: ISO 9001:2000, ISO 9001:2008, IATF 16949
• Processing: Precision Casting/Investment Casting
• Size: According to Customer′s Drawings
• Machining Tolerance: 0.005mm-0.01mm
• Lead Time: 30-40 Days
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Package: Carton/Box/Pallets
• Inspection Report: Yes
• Shape: Customer Designed
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: According to product specifications
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 500000

Product Description

Product Description

Application	Heavy truck parts/ Light Truck parts/ Auto Spare Parts Construction Machinery /Agricultural Machinery / Valve / Pump / Elevator Part / Construction Tools / Fireflghting Equipment /etc
Process	Mold Designed, Casting, Heat Treatment, Machining, Surface treatment, Inspection, Packing, Loading
Materials	Grey cast iron, Ductile cast iron, Carbon steel, Stainless steel, Alloy Steel etc
Casting technical	Clay dry sand casting / resin sand casting / precision casting / investment casting / lost wax casting / shell-mould / silica sol casting / water glass casting
Casting blank size	2mm-1500mm / according to customer's requirement
Casting blank weight	0.1kg-2000kg
Casting tolerance	CT5-CT8
Machining tolerance	0.01mm
Machining	Lathing / Milling / Turning / Boring / Drillig / Tapping / Grinding / etc
Surface qulity	Ra0.8-Ra3.2 / according to customer requirement
Surface treatment	Shot blasting / Polishing / Painting / Powder coating / Anodizing / Zinc plating / Nickel plating / blacking / etc
Quality control	100% inspection berore shipment
Design / File / formats	3D, Auto CAD (IGS,DXF,DXF,DWG,STP, STEP,STL,X-T) / Soild Works / Unigraphics / PDF /etc
Certification	ISO9001:2008, IATF 16949
Package	Bubble plastic bag / polybag / pallet / wooden case etc

Detailed Photos

1. Smart and Economical Solutions: We carefully select our raw materials, such as molding sand, emphasizing both cost-effectiveness and availability. Our process cleverly avoids the necessity for complex, high-cost molds. For low-volume production or trialing innovative designs, we swiftly produce molds, significantly reducing production expenses. This strategy is ideal for enterprises keen to maximize savings while maintaining high standards of quality.
2. Seamless Versatility and Adaptability: Sand casting distinguishes itself with the capability to produce castings of nearly any shape, size, or weight, expertly managing even the most intricate geometries. It accommodates a broad range of casting alloys, from cast iron to aluminum and copper alloys, making it an adaptable choice for a multitude of industries and applications.

3. Limitless Flexibility: Our adaptable sand casting process swiftly adjusts to design modifications. By simply altering the sand mold, we eliminate the cost of new molds, making it ideal for small production runs and new product introductions. This dynamic approach speeds up research and development cycles, accelerating your time-to-market.

4. Enhanced Permeability: The exceptional permeability of our molding sand ensures gases are efficiently released during pouring, effectively preventing internal defects such as gas pores in the casting. This not only maintains the casting's internal robustness but also decreases molten metal resistance, improving mold filling and boosting overall quality.

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5. Streamlined Post-processing: Following the removal of the sand mold, castings typically require only basic cleaning and processing, like grinding and riser elimination. This streamlined method involves fewer steps compared to precision techniques such as investment casting, cutting costs and making sand casting ideal for products with moderate surface finish needs.

6. High-Efficiency Production: In mass production environments, automation technologies like automatic molding and pouring machines significantly boost production efficiency. These systems rapidly create sand molds and execute pouring operations, minimizing manual intervention and ensuring consistent, reliable output. Through the adoption of cutting-edge automated lines, many foundries have achieved efficient, large-scale sand casting, effortlessly fulfilling vast market requirements.

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Company Profile

Qingdao Starise Metal Technology Co., Ltd. stands as a beacon of excellence in the industrial sector, skillfully integrating the fields of research, development, manufacturing, and international trade in precision casting components. With a proud history extending over thirty years, this esteemed company operates a cutting-edge production facility sprawling over an expansive 47,000 square meters in the picturesque locale of Qingdao. Nestled within this facility, 10,000 square meters are dedicated to advanced production workshops, achieving a remarkable annual output exceeding 30,000 tons of precision-crafted steel parts. These exceptional products grace markets in over 20 countries and regions across Europe, America, Asia, and beyond, highlighting the company's extensive global reach and influence.

Our History:

1. Founding Period (1996-1998):
In the vibrant tapestry of 1996, amidst the dynamic setting of Pingdu, Qingdao, China, Qingdao Starise Metal Technology Co., Ltd. embarked on a visionary mission to provide unparalleled precision casting solutions tailored to the sophisticated demands of the agricultural machinery and automotive axle sectors. During these foundational years, the company distinguished itself through mastery in crafting small-scale precision castings using traditional silica gel precision casting techniques, thereby laying a strong groundwork for future endeavors.

2. Technological Accumulation and Expansion (1998-2014):
The year 1998 marked a pivotal transformation with the integration of cutting-edge investment and sand casting technologies, propelling the company into the realm of medium and large-scale precision castings. A significant milestone was achieved in 2006 with the attainment of ISO9001 certification, reaffirming the company's unwavering commitment to quality, consistency, and reliability. This transformative period witnessed an augmentation of production facilities, the introduction of state-of-the-art production lines, and the adoption of efficient casting processes, significantly boosting production capacity to meet the demands of diverse, multi-batch, and custom manufacturing.

3. Brand Marketing (2016-2020):
In 2016, the company embarked on an ambitious brand enhancement journey by actively participating in prestigious domestic and international industry exhibitions, significantly elevating its brand visibility. By 2017, the company had expanded its global presence, forging lasting partnerships with international clients. These efforts culminated in the development of numerous patented technologies by 2020, which dramatically enhanced product precision and quality, firmly establishing the company as a global leader in precision casting.

4. Technological Innovation and Sustainable Development (2018-2024):
Fueled by an unyielding dedication to innovation, 2018 saw the establishment of a state-of-the-art research and development center committed to pioneering new materials and processes. By 2019, an eco-friendly precision casting process was developed, significantly reducing pollution emissions while improving the quality of surface and internal casting integrity. In 2020, the company's monumental achievements in technological innovation and sustainable development were recognized with the designation as a national high-tech enterprise.

5. Intelligent Manufacturing and Future Vision:
Amidst the global challenges of the 2019 pandemic, the company demonstrated remarkable resilience by dynamically adapting its market strategies, enhancing online marketing and service capabilities to ensure sustained growth. The year 2021 marked the dawn of an intelligent manufacturing era, where automation and information technology converged to significantly elevate production efficiency and management prowess.

6. Looking Ahead:
Driven by an unwavering commitment to growth through innovation, Qingdao Starise Metal Technology Co., Ltd. is set to carve out a distinguished place in the global precision casting industry, leading the charge in advancements that will define the future landscape of the industry.

Processing

Materials We Cast

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Packaging & Shipping

Packaging

1. Rust Prevention Treatment: Elevate your peace of mind with our elite rust prevention strategies. We envelop your cast steel parts in a premier corrosion shield, utilizing top-tier sprays or smears. This creates a powerful anti-rust barrier, expertly safeguarding your products from corrosion threats during transit and storage, ensuring they arrive in perfect, ready-to-use condition.
2. Buffer Protection: Shield your valuable components with our advanced impact-resistant solutions. For parts susceptible to damage, we employ high-quality buffer materials such as foam boards and sponges. Each piece is expertly encased, forming an effective cushion that absorbs shocks and prevents collision damage throughout their journey.
3. Outer Packaging: Experience ultimate security and stability with our meticulously designed packaging. Smaller cast steel parts are securely nestled in robust wooden boxes, filled with protective material to prevent any undue movement. Larger parts are anchored within custom-built metal or wooden frames, and when necessary, we utilize container shipping to ensure your items are delivered intact, unharmed, and ready for use.

Shipping

1. Logistics Selection: Discover the convenience of flawless logistics through our alliances with leading logistics enterprises. We present a vast selection of transportation modes-including road, rail, sea, and air-to precisely cater to your demands and those of your cargo, ensuring each delivery is carried out swiftly and securely.
2. Delivery Timeliness: Experience our unparalleled dedication to prompt delivery. Standard orders are shipped within a 30-working-day window following completion and inspection. For urgent needs, we offer adaptable solutions, prioritizing your order to expedite production and shipping processes, thereby meeting your deadlines with perfect accuracy.
3. Logistics Tracking: Maintain complete oversight of your shipment with our cutting-edge real-time tracking service. By entering your order or tracking number on our official website or partner platforms, you receive continuous updates on the location and estimated time of arrival of your goods, ensuring you're always informed.

FAQ

1 Q: What casting processing can we do?
A: Coated sand casting, investment casting, sand casting, Precision Casting, sodium silicate sand casting, silica sol-water glass composite precision casting.

2 Q: What materials can we cast?
A: The materials we can cast include carbon steel, stainless steel, alloy steel, manganese steel, and ductile iron. We can also cast according to customers' demand specifications.

3 Q: What industry are we casting?
A: Agricultural machinery, construction machinery, railway transportation, commercial vehicles, oil and gas, industrial valves, mining, power sector/utility industry, architecture and engineering and so on.

4 Q: What's the lead time of production?
A: Producing samples takes about 30 days (model development 15-20 days, sample production 10 days).
Bulk orders after the mold is finished take about 40 days.

5. Q: How do we manage in-house inspections?
A: We manage general inspection in-house, such as material spectrometer test, physicalproperties test,CMM inspection, and dimension inspection with a gauge. Some specialinspections, such as X-ray NDT tests, need outsourcing.