Custom Carbon Steel Solutions with Investment Casting and Machining Precision

• Customization: Available
• Type: Customer Designed
• Casting Method: pressure Crystallization
• Model NO.: SA2F2TP
• Sand Core Type: Resin Sand Core
• Application: Auto Parts
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing
• Material: Steel
• Surface Treatment: Powder Coated
• Surface Roughness: Ra0.8~Ra12.5
• Standard: ASME
• Certification: ISO 9001:2000, ISO 9001:2008, IATF 16949
• Processing: Precision Casting/Investment Casting
• Size: According to Customer′s Drawings
• Machining Tolerance: 0.005mm-0.01mm
• Lead Time: 30-40 Days
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Package: Carton/Box/Pallets
• Inspection Report: Yes
• Shape: Customer Designed
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: According to product specifications
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 500000

Product Description

Product Description

Application	Heavy truck parts/ Light Truck parts/ Auto Spare Parts Construction Machinery /Agricultural Machinery / Valve / Pump / Elevator Part / Construction Tools / Fireflghting Equipment /etc
Process	Mold Designed, Casting, Heat Treatment, Machining, Surface treatment, Inspection, Packing, Loading
Materials	Grey cast iron, Ductile cast iron, Carbon steel, Stainless steel, Alloy Steel etc
Casting technical	Clay dry sand casting / resin sand casting / precision casting / investment casting / lost wax casting / shell-mould / silica sol casting / water glass casting
Casting blank size	2mm-1500mm / according to customer's requirement
Casting blank weight	0.1kg-2000kg
Casting tolerance	CT5-CT8
Machining tolerance	0.01mm
Machining	Lathing / Milling / Turning / Boring / Drillig / Tapping / Grinding / etc
Surface qulity	Ra0.8-Ra3.2 / according to customer requirement
Surface treatment	Shot blasting / Polishing / Painting / Powder coating / Anodizing / Zinc plating / Nickel plating / blacking / etc
Quality control	100% inspection berore shipment
Design / File / formats	3D, Auto CAD (IGS,DXF,DXF,DWG,STP, STEP,STL,X-T) / Soild Works / Unigraphics / PDF /etc
Certification	ISO9001:2008, IATF 16949
Package	Bubble plastic bag / polybag / pallet / wooden case etc

Detailed Photos

1. Cost-Effective Solutions: Our selection of raw materials, such as molding sand, is both cost-efficient and abundantly accessible. By sidestepping the need for complex and costly molds, we skillfully manage to craft molds swiftly for small-batch productions or when prototyping innovative designs, significantly reducing production costs. This makes our solution an ideal choice for businesses aiming to maximize their savings without compromising on unparalleled quality.
2. Versatile and Adaptive: Sand casting uniquely shines in its capability to produce castings of nearly any imaginable shape, size, or weight, expertly managing the most intricate geometries with ease. It accommodates a diverse array of casting alloys, including cast iron, aluminum, and copper alloys, making it a versatile and desirable option for an extensive range of industries and applications.

3. Unmatched Flexibility: Our flexible sand casting process is adept at swiftly accommodating design alterations. By merely adjusting the sand mold, we circumvent the costs associated with new mold production, making it perfectly suited for limited-run productions and launching new products. This adaptability accelerates research and development cycles, expediting your path to market success.

4. Superior Permeability: The exceptional permeability of our molding sand ensures that gases escape effortlessly during the pouring process, effectively preventing internal defects such as gas pores in the casting. This not only upholds the casting's internal integrity but also diminishes molten metal resistance, thereby enhancing mold filling and elevating the overall quality of the cast.

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5. Streamlined Post-processing: After the sand mold is removed, our castings typically require only straightforward cleaning and processing, such as grinding and riser elimination. This approach involves fewer steps compared to precision methods like investment casting, thus reducing costs and rendering sand casting a perfect fit for products with moderate surface quality demands.

6. High-Efficiency Production: In high-volume manufacturing, automation tools such as automatic molding and pouring machines significantly enhance production efficiency. These state-of-the-art machines rapidly produce sand molds and execute pouring tasks, dramatically reducing manual labor while ensuring a stable and consistent output. By integrating these advanced automated lines, numerous foundries have achieved efficient, large-scale sand casting operations, effortlessly meeting extensive market demands.

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Company Profile

Qingdao Starise Metal Technology Co., Ltd. stands as a beacon of industrial excellence, skillfully intertwining research, development, manufacturing, and global trade of precision casting components. With a prestigious history of over thirty years, this company operates a cutting-edge production facility sprawling over 47,000 square meters in the picturesque city of Qingdao. Within this expanse, 10,000 square meters are dedicated to ultra-modern production workshops, delivering an astounding annual yield of over 30,000 tons of expertly crafted precision cast steel parts. These premium creations grace markets in more than 20 countries and regions, including Europe, America, Asia, and far beyond, highlighting the company's significant global footprint.

Our History:

1. Founding Period (1996-1998):
Established in 1996 within the dynamic setting of Pingdu, Qingdao, China, Qingdao Starise Metal Technology Co., Ltd. set forth on an ambitious mission to offer unparalleled precision casting solutions tailored to the complex needs of the agricultural machinery and automotive axle sectors. During these formative years, the company carved out a niche by excelling in small-scale precision castings through the traditional silica gel precision casting technique, laying a formidable groundwork for future endeavors.

2. Technological Accumulation and Expansion (1998-2014):
A revolutionary transformation began in 1998 with the adoption of advanced investment and sand casting technologies, catapulting the company into the sphere of medium and large-scale precision castings. A pivotal moment was achieved in 2006 with the acquisition of ISO9001 certification, emphasizing the company's unwavering commitment to quality excellence and reliability. This transformative era marked the expansion of production facilities, the introduction of state-of-the-art production lines, and the embrace of efficient casting processes, remarkably boosting production capacity to meet the demands of diverse, multi-batch, and custom manufacturing.

3. Brand Marketing (2016-2020):
In 2016, the company initiated a strategic brand elevation campaign by actively participating in prestigious domestic and global industry exhibitions, significantly enhancing its brand visibility. By 2017, the company had extended its international footprint, forging lasting partnerships with global clients. These strategic efforts culminated in the creation of multiple patented technologies by 2020, which substantially improved product precision and quality, firmly establishing the company's reputation as a dominant global leader in precision casting.

4. Technological Innovation and Sustainable Development (2018-2024):
Fueled by an unwavering dedication to innovation, 2018 marked the inauguration of an advanced research and development center focused on innovating new materials and processes. By 2019, an eco-friendly precision casting process had been developed, significantly reducing pollution emissions while enhancing surface and internal casting quality. Recognition arrived in 2020 when the company was officially designated as a national high-tech enterprise, a testament to its remarkable achievements in technological innovation and sustainable development.

5. Intelligent Manufacturing and Future Vision:
In the midst of the global pandemic of 2019, the company displayed resilience by dynamically adapting its market strategies, enhancing online marketing and service capabilities to ensure continued growth. The year 2021 marked the beginning of an intelligent manufacturing era, where automation and information technology merged to increase production efficiency and enhance management capabilities.

6. Looking Ahead:
With an unwavering commitment to innovation-driven growth, Qingdao Starise Metal Technology Co., Ltd. is set to carve out a distinguished position in the global precision casting industry, leading the way in advancements that will shape the future landscape.

Processing

Materials We Cast

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Packaging & Shipping

Packaging

1. Rust Prevention Treatment: Elevate your peace of mind with our elite rust prevention strategies. We envelop your cast steel parts in a premier corrosion shield, utilizing top-tier sprays or smears. This creates a powerful anti-rust barrier, expertly safeguarding your products from corrosion threats during transit and storage, ensuring they arrive in perfect, ready-to-use condition.
2. Buffer Protection: Protect your valuable components with our advanced impact-resistant solutions. For parts susceptible to damage, we employ high-quality buffer materials such as foam boards and sponges. Each piece is expertly wrapped, forming an effective cushion that absorbs shocks and prevents collision damage throughout their journey.
3. Outer Packaging: Experience ultimate security and stability with our meticulously designed packaging. Smaller cast steel parts are securely nestled in robust wooden boxes, filled with protective material to prevent any undue movement. Larger parts are anchored within custom-built metal or wooden frames, and when necessary, we utilize container shipping to ensure your items are delivered intact, unharmed, and ready for use.

Shipping

1. Logistics Selection: Discover the convenience of flawless logistics through our alliances with leading logistics enterprises. We present a vast selection of transportation modes-including road, rail, sea, and air-to precisely cater to your demands and those of your cargo, ensuring each delivery is carried out swiftly and securely.
2. Delivery Timeliness: Experience our unparalleled dedication to prompt delivery. Standard orders are shipped within a 30-working-day window following completion and inspection. For urgent needs, we offer adaptable solutions, prioritizing your order to expedite production and shipping processes, thereby meeting your deadlines with perfect accuracy.
3. Logistics Tracking: Maintain complete oversight of your shipment with our cutting-edge real-time tracking service. By entering your order or tracking number on our official website or partner platforms, you receive continuous updates on the location and estimated time of arrival of your goods, ensuring you're always informed.

FAQ

1 Q: What casting processing can we do?
A: Coated sand casting, investment casting, sand casting, Precision Casting, sodium silicate sand casting, silica sol-water glass composite precision casting.

2 Q: What materials can we cast?
A: The materials we can cast include carbon steel, stainless steel, alloy steel, manganese steel, and ductile iron. We can also cast according to customers' demand specifications.

3 Q: What industry are we casting?
A: Agricultural machinery, construction machinery, railway transportation, commercial vehicles, oil and gas, industrial valves, mining, power sector/utility industry, architecture and engineering and so on.

4 Q: What's the lead time of production?
A: Producing samples takes about 30 days (model development 15-20 days, sample production 10 days).
Bulk orders after the mold is finished take about 40 days.

5. Q: How do we manage in-house inspections?
A: We manage general inspection in-house, such as material spectrometer test, physicalproperties test,CMM inspection, and dimension inspection with a gauge. Some specialinspections, such as X-ray NDT tests, need outsourcing.