Carbon Steel Products with Customization and High Precision Casting Services

• Customization: Available
• Type: Customer Designed
• Casting Method: pressure Crystallization
• Model NO.: SA2F2TP
• Sand Core Type: Resin Sand Core
• Application: Auto Parts
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing
• Material: Steel
• Surface Treatment: Powder Coated
• Surface Roughness: Ra0.8~Ra12.5
• Standard: ASME
• Certification: ISO 9001:2000, ISO 9001:2008, IATF 16949
• Processing: Precision Casting/Investment Casting
• Size: According to Customer′s Drawings
• Machining Tolerance: 0.005mm-0.01mm
• Lead Time: 30-40 Days
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Package: Carton/Box/Pallets
• Inspection Report: Yes
• Shape: Customer Designed
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: According to product specifications
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 500000

Product Description

Product Description

Application	Heavy truck parts/ Light Truck parts/ Auto Spare Parts Construction Machinery /Agricultural Machinery / Valve / Pump / Elevator Part / Construction Tools / Fireflghting Equipment /etc
Process	Mold Designed, Casting, Heat Treatment, Machining, Surface treatment, Inspection, Packing, Loading
Materials	Grey cast iron, Ductile cast iron, Carbon steel, Stainless steel, Alloy Steel etc
Casting technical	Clay dry sand casting / resin sand casting / precision casting / investment casting / lost wax casting / shell-mould / silica sol casting / water glass casting
Casting blank size	2mm-1500mm / according to customer's requirement
Casting blank weight	0.1kg-2000kg
Casting tolerance	CT5-CT8
Machining tolerance	0.01mm
Machining	Lathing / Milling / Turning / Boring / Drillig / Tapping / Grinding / etc
Surface qulity	Ra0.8-Ra3.2 / according to customer requirement
Surface treatment	Shot blasting / Polishing / Painting / Powder coating / Anodizing / Zinc plating / Nickel plating / blacking / etc
Quality control	100% inspection berore shipment
Design / File / formats	3D, Auto CAD (IGS,DXF,DXF,DWG,STP, STEP,STL,X-T) / Soild Works / Unigraphics / PDF /etc
Certification	ISO9001:2008, IATF 16949
Package	Bubble plastic bag / polybag / pallet / wooden case etc

Detailed Photos

1. Affordable and Efficient Solutions: At Qingdao Starise Metal Technology Co., Ltd., our strategic selection of raw materials such as molding sand is not only cost-effective but also highly accessible. Our innovative process eliminates the need for elaborate and costly molds, offering a budget-friendly solution. Perfectly suited for small-batch productions and prototyping of new designs, we rapidly develop molds, significantly reducing production costs. This makes our offering an ideal choice for businesses seeking to optimize savings while maintaining superior quality.
2. Innovative Versatility and Adaptability: Excelling in creating castings of almost unlimited shape, size, or weight, sand casting is celebrated for handling even the most intricate geometries with finesse. It accommodates a wide array of casting alloys, from cast iron to aluminum and copper alloys, making it a versatile option for diverse industries and applications.

3. Exceptional Flexibility: Our adaptable sand casting process easily accommodates design modifications. By solely altering the sand mold, we avoid the substantial costs associated with new molds, making it ideal for limited production runs and new product introductions. This adaptability accelerates research and development timelines, hastening your product's market presence.

4. Exceptional Gas Permeability: The superior permeability of our molding sand ensures seamless gas escape during pouring, effectively preventing internal defects like gas porosity in the casting. This not only upholds the internal integrity of the casting but also minimizes the resistance of molten metal, improving mold filling and enhancing overall quality.

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5. Enhanced Post-processing Efficiency: Once the sand mold is removed, castings typically require only fundamental cleaning and processing, such as grinding and riser removal. This method involves fewer steps compared to precision processes like investment casting, reducing costs and making sand casting ideal for products with moderate surface quality needs.

6. High-Efficiency Manufacturing: In large-scale production, the integration of automation tools such as automatic molding and pouring machines dramatically enhances production efficiency. These state-of-the-art machines swiftly produce sand molds and execute pouring operations, significantly reducing manual labor and ensuring consistent, reliable output. With advanced automated production lines, numerous foundries have achieved efficient, large-scale sand casting, effortlessly meeting substantial market demands.

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Company Profile

Qingdao Starise Metal Technology Co., Ltd. stands as a beacon of industrial brilliance, seamlessly integrating research, development, manufacturing, and global commerce in the domain of precision casting components. With a distinguished legacy spanning more than 30 years, the company boasts a cutting-edge production facility sprawling across 47,000 square meters in the picturesque city of Qingdao. Within this expanse, 10,000 square meters are dedicated to state-of-the-art production workshops, achieving an impressive annual production capacity exceeding 30,000 tons of precision cast steel parts. These superior products grace markets across over 20 countries and regions, including Europe, America, and Asia, highlighting the company's formidable global presence.

Our History:

1. Founding Period (1996-1998):
Established in 1996 amidst the vibrant setting of Pingdu, Qingdao, China, Qingdao Starise Metal Technology Co., Ltd. embarked on a visionary path to deliver unparalleled precision casting solutions tailored to the intricate demands of the agricultural machinery and automotive axle sectors. During these formative years, the company distinguished itself with excellence in producing small-scale precision castings using the traditional silica gel precision casting technique, thereby laying a strong foundation for its future endeavors.

2. Technological Accumulation and Expansion (1998-2014):
In 1998, the company undertook a transformative leap by integrating advanced investment and sand casting technologies, propelling itself into the realm of medium and large-scale precision castings. By 2006, the achievement of ISO9001 certification underscored the company's unwavering commitment to quality consistency and reliability. This transformative period witnessed an expansion of production facilities, integration of cutting-edge production lines, and adoption of efficient casting processes, significantly boosting production capacity to meet diverse, multi-batch, and custom manufacturing needs.

3. Brand Marketing (2016-2020):
In 2016, the company embarked on a strategic brand enhancement initiative, actively engaging in prestigious domestic and international industry exhibitions, significantly elevating its brand prominence. By 2017, the company had extended its global reach by forging lasting partnerships with international clients. These efforts culminated in the development of multiple patented technologies by 2020, substantially improving product precision and quality, thereby solidifying the company's position as a leading global authority in precision casting.

4. Technological Innovation and Sustainable Development (2018-2024):
Motivated by an unwavering dedication to innovation, 2018 marked the establishment of a cutting-edge research and development center focused on pioneering new materials and processes. By 2019, an eco-friendly precision casting process had been developed, significantly reducing pollution emissions while enhancing the quality of surface and internal casting integrity. In 2020, the company's extraordinary achievements in technological innovation and sustainable development were recognized with its official designation as a national high-tech enterprise.

5. Intelligent Manufacturing and Future Vision:
Amidst the global pandemic of 2019, the company demonstrated resilience by dynamically adapting its market strategies, enhancing online marketing and service capabilities to ensure sustained growth. The year 2021 marked the dawn of an intelligent manufacturing era, where automation and information technology merged to increase production efficiency and refine management expertise.

6. Looking Ahead:
With an unyielding commitment to innovation-driven growth, Qingdao Starise Metal Technology Co., Ltd. is set to carve out a distinguished niche in the global precision casting industry, spearheading advancements that will shape the future landscape.

Processing

Materials We Cast

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Packaging & Shipping

Packaging

1. Rust Prevention Treatment: Elevate your peace of mind with our elite rust prevention strategies. We envelop your cast steel parts in a premier corrosion shield, utilizing top-tier sprays or smears. This creates a powerful anti-rust barrier, expertly safeguarding your products from corrosion threats during transit and storage, ensuring they arrive in perfect, ready-to-use condition.
2. Buffer Protection: Protect your valuable components with our advanced impact-resistant solutions. For parts susceptible to damage, we employ high-quality buffer materials such as foam boards and sponges. Each piece is expertly wrapped, forming an effective cushion that absorbs shocks and prevents collision damage throughout their journey.
3. Outer Packaging: Experience ultimate security and stability with our meticulously designed packaging. Smaller cast steel parts are securely nestled in robust wooden boxes, filled with protective material to prevent any undue movement. Larger parts are anchored within custom-built metal or wooden frames, and when necessary, we utilize container shipping to ensure your items are delivered intact, unharmed, and ready for use.

Shipping

1. Logistics Selection: Discover the convenience of flawless logistics through our alliances with leading logistics enterprises. We present a vast selection of transportation modes—including road, rail, sea, and air—to precisely cater to your demands and those of your cargo, ensuring each delivery is carried out swiftly and securely.
2. Delivery Timeliness: Experience our unparalleled dedication to prompt delivery. Standard orders are shipped within a 30-working-day window following completion and inspection. For urgent needs, we offer adaptable solutions, prioritizing your order to expedite production and shipping processes, thereby meeting your deadlines with perfect accuracy.
3. Logistics Tracking: Maintain complete oversight of your shipment with our cutting-edge real-time tracking service. By entering your order or tracking number on our official website or partner platforms, you receive continuous updates on the location and estimated time of arrival of your goods, ensuring you're always informed.

FAQ

1 Q: What casting processing can we do?
A: Coated sand casting, investment casting, sand casting, Precision Casting, sodium silicate sand casting, silica sol-water glass composite precision casting.

2 Q: What materials can we cast?
A: The materials we can cast include carbon steel, stainless steel, alloy steel, manganese steel, and ductile iron. We can also cast according to customers' demand specifications.

3 Q: What industry are we casting?
A: Agricultural machinery, construction machinery, railway transportation, commercial vehicles, oil and gas, industrial valves, mining, power sector/utility industry, architecture and engineering and so on.

4 Q: What's the lead time of production?
A: Producing samples takes about 30 days (model development 15-20 days, sample production 10 days).
Bulk orders after the mold is finished take about 40 days.

5. Q: How do we manage in-house inspections?
A: We manage general inspection in-house, such as material spectrometer test, physicalproperties test,CMM inspection, and dimension inspection with a gauge. Some specialinspections, such as X-ray NDT tests, need outsourcing.