Precision Casting Auto Spare Parts with Exceptional Machining Accuracy

• Customization: Available
• Type: Customer Designed
• Casting Method: pressure Crystallization
• Model NO.: SA2F2T4
• Sand Core Type: Resin Sand Core
• Application: Agricultural Machinery Parts
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing
• Material: Steel
• Surface Treatment: Powder Coated
• Surface Roughness: Ra0.8~Ra12.5
• Standard: ASME
• Certification: ISO 9001:2000, ISO 9001:2008, IATF 16949
• Processing: Precision Casting/Investment Casting
• Size: According to Customer′s Drawings
• Machining Tolerance: 0.005mm-0.01mm
• Lead Time: 30-40 Days
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Package: Carton/Box/Pallets
• Inspection Report: Yes
• Shape: Customer Designed
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: According to product specifications
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 500000

Product Description

Product Description

Application	Heavy truck parts/ Light Truck parts/ Auto Spare Parts Construction Machinery /Agricultural Machinery / Valve / Pump / Elevator Part / Construction Tools / Fireflghting Equipment /etc
Process	Mold Designed, Casting, Heat Treatment, Machining, Surface treatment, Inspection, Packing, Loading
Materials	Grey cast iron, Ductile cast iron, Carbon steel, Stainless steel, Alloy Steel etc
Casting technical	Clay dry sand casting / resin sand casting / precision casting / investment casting / lost wax casting / shell-mould / silica sol casting / water glass casting
Casting blank size	2mm-1500mm / according to customer's requirement
Casting blank weight	0.1kg-2000kg
Casting tolerance	CT5-CT8
Machining tolerance	0.01mm
Machining	Lathing / Milling / Turning / Boring / Drillig / Tapping / Grinding / etc
Surface qulity	Ra0.8-Ra3.2 / according to customer requirement
Surface treatment	Shot blasting / Polishing / Painting / Powder coating / Anodizing / Zinc plating / Nickel plating / blacking / etc
Quality control	100% inspection berore shipment
Design / File / formats	3D, Auto CAD (IGS,DXF,DXF,DWG,STP, STEP,STL,X-T) / Soild Works / Unigraphics / PDF /etc
Certification	ISO9001:2008, IATF 16949
Package	Bubble plastic bag / polybag / pallet / wooden case etc

Detailed Photos

1. Low Cost: Harnessing the power of cost-effectiveness, raw materials like molding sand are both affordable and readily accessible. The process eliminates the need for complex, expensive molds. Perfect for small-batch production or the trial manufacturing of innovative new products, molds can be crafted swiftly, driving down production expenses. This makes it an optimal choice for businesses keen on maximizing budget efficiency without compromising on reliability and quality.
2. High Adaptability: With the versatility to create castings of any imaginable shape, size, or weight, sand casting masters even the most complex geometries with ease. It supports a wide array of casting alloys, from cast iron to aluminum and copper alloys, offering unparalleled adaptability across diverse industries and applications. This flexibility ensures it meets the unique needs of various sectors, making it a valuable asset in the casting industry.

3. Great Flexibility: Enjoy the advantage of a flexible production process with sand casting, which promptly adapts to design changes. Revisions are hassle-free, requiring simply an adjustment of the sand mold, thereby doing away with the need for costly new mold manufacturing. This efficiency is ideal for small-batch production and innovative product development, significantly reducing the research and development timeline and accelerating the journey to market success.

4. Excellent Permeability: The impressive permeability of the molding sand ensures the smooth escape of gases during the pouring process, preventing the creation of gas pores and other defects, thus preserving the casting's internal quality. Additionally, it minimizes resistance for molten metal during pouring, ensuring superior filling of the mold cavity and enhancing the overall quality of the finished product.

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5. Simple Post-processing: Once the sand mold is removed, castings require only straightforward cleaning and processing, such as grinding and removing risers. This streamlined post-processing is more cost-effective compared to other precision casting methods, like investment casting. It makes sand casting especially beneficial for producing parts with modest surface quality requirements, providing a cost-efficient solution for manufacturers.

6. High Production Efficiency: In the realm of mass production, the introduction of automated equipment such as automatic molding and pouring machines greatly amplifies production efficiency. These machines rapidly create sand molds and execute pouring operations, reducing manual labor costs and time while ensuring production remains stable and consistent. Leading foundries utilize cutting-edge automated production lines for high-efficiency sand casting, catering to the vast market demand for castings with proficiency and precision.

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Company Profile

Qingdao Starise Metal Technology Co., Ltd. stands as a beacon of industry excellence, seamlessly integrating research, development, manufacturing, and global trade of precision casting parts. With a rich heritage spanning over thirty years, the company boasts a cutting-edge production facility sprawling 47,000 square meters in Qingdao. Within this expanse, 10,000 square meters are dedicated to high-standard production workshops, producing a phenomenal annual output of over 30,000 tons of precision cast steel components. These finely crafted products grace markets in more than 20 countries and regions across Europe, America, Asia, and beyond.

Our History:

1. Founding Period (1996-1998):
Established in 1996 in the vibrant city of Pingdu, Qingdao, China, Qingdao Starise Metal Technology Co., Ltd. embarked on a mission to deliver unparalleled precision casting solutions, catering to the agricultural machinery and automotive axle industries. During its formative years, the company excelled at producing small-scale precision castings using traditional silica gel precision casting methods, laying a solid foundation for its future endeavors.

2. Technological Accumulation and Expansion (1998-2014):
The year 1998 marked a pivotal moment with the introduction of advanced investment and sand casting technologies, propelling the company into the realm of medium and large-scale precision castings. A significant milestone was achieved in 2006 with the attainment of ISO9001 certification, reinforcing the company's unwavering commitment to consistent quality and reliability. This period of transformation saw the expansion of production facilities, the addition of cutting-edge production lines, and the adoption of efficient casting processes, all of which significantly boosted production capacity to satisfy the demands of diverse, multi-batch, and custom manufacturing.

3. Brand Marketing (2016-2020):
In 2016, Qingdao Starise Metal Technology Co., Ltd. embarked on a strategic journey of brand enhancement by actively participating in prestigious domestic and international industry exhibitions, significantly elevating its brand recognition. By 2017, the company had extended its global footprint, forging enduring partnerships with overseas customers. The culmination of these efforts was the development of multiple patented technologies by 2020, significantly enhancing product precision and quality, and solidifying the company's reputation as a global leader in precision casting.

4. Technological Innovation and Sustainable Development (2018-2024):
With an unwavering dedication to innovation, 2018 witnessed the establishment of a state-of-the-art research and development center dedicated to pioneering new materials and processes. In 2019, an eco-friendly precision casting process emerged, drastically reducing pollution emissions while elevating the quality of surface and internal casting defects. The year 2020 saw the company being officially recognized as a national high-tech enterprise, a testament to its remarkable achievements in technological innovation and sustainable development.

5. Intelligent Manufacturing and Future Vision:
During the global pandemic of 2019, the company demonstrated agility by swiftly adapting its market strategies, fortifying online marketing and service capabilities to ensure continued growth. 2021 marked the dawn of an intelligent manufacturing era, where automation and information technology converged to elevate production efficiency and management prowess.

6. Looking Ahead:
Steered by an unwavering commitment to innovation-driven growth, Qingdao Starise Metal Technology Co., Ltd. aspires to carve a prestigious niche in the global precision casting industry, championing advancements that shape the future.

Processing

Materials We Cast

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Packaging & Shipping

Packaging

1. Rust Prevention Treatment: Shield your precision-engineered cast steel parts with our premium rust-preventive treatments, ensuring unparalleled protection. Our state-of-the-art spray or smear techniques meticulously form an impenetrable anti-corrosion barrier, expertly safeguarding your products during transit and storage. Maintain your components in pristine condition, ready for action, with our reliable rust defense solutions.
2. Buffer Protection: Provide your valuable components with uncompromising protection from potential impact damage. Leveraging high-quality buffer materials like foam boards and sponges, each part is expertly encased, delivering exceptional cushioning against any unforeseen collisions. Secure your parts with our meticulous packaging solutions, ensuring they arrive as intended, without a scratch.
3. Outer Packaging: Our outer packaging is engineered for unrivaled security and stability. Smaller cast steel parts are cradled within sturdy wooden boxes, filled with protective stuffing to prevent any movement during transit. For larger parts, we custom-design robust metal or wooden frames to ensure they remain immovable. When required, we opt for container transportation, guaranteeing your items are delivered flawlessly intact, every time.

Shipping

1. Logistics Selection: Embark on a seamless logistics journey with our strategic alliances with top-tier logistics companies. We provide an extensive range of transportation methods—road, rail, sea, and air—to perfectly align with your specific needs and the nature of your goods. Count on us for swift, secure, and reliable delivery, each and every time.
2. Delivery Timeliness: At our core, we prioritize unmatched delivery punctuality. Standard orders are dispatched within 30 working days following completion and rigorous inspection. Should urgency dictate, we offer flexible arrangements, accelerating both production and delivery timelines to meet your precise deadlines effortlessly.
3. Logistics Tracking: Enjoy peace of mind with our cutting-edge real-time tracking service. Using your order or logistics tracking number, effortlessly monitor the progress of your shipment via our official website or partnered logistics platforms. Receive timely updates on location and estimated arrival, keeping you informed and reassured at all times.

FAQ

1 Q: What casting processing can we do?
A: Coated sand casting, investment casting, sand casting, Precision Casting, sodium silicate sand casting, silica sol-water glass composite precision casting.

2 Q: What materials can we cast?
A: The materials we can cast include carbon steel, stainless steel, alloy steel, manganese steel, and ductile iron. We can also cast according to customers' demand specifications.

3 Q: What industry are we casting?
A: Agricultural machinery, construction machinery, railway transportation, commercial vehicles, oil and gas, industrial valves, mining, power sector/utility industry, architecture and engineering and so on.

4 Q: What's the lead time of production?
A: Producing samples takes about 30 days (model development 15-20 days, sample production 10 days).
Bulk orders after the mold is finished take about 40 days.

5. Q: How do we manage in-house inspections?
A: We manage general inspection in-house, such as material spectrometer test, physicalproperties test,CMM inspection, and dimension inspection with a gauge. Some specialinspections, such as X-ray NDT tests, need outsourcing.