Customer Designed Precision Casting with Customization and Ra0.8 Surface Treatment

• Customization: Available
• Type: Customer Designed
• Usage: Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying
• Model NO.: A12H2
• Material: Carbon Steel
• Power Source: Diesel
• Weight: Customer′s Demand
• After-sales Service: Customization
• Warranty: 2 Years
• Processing: Precision Casting/Investment Casting
• Surface Treatment: Powder Coated
• Surface Roughness: Ra0.8~Ra12.5
• Size: According to Customer′s Drawings
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing/
• Machining Tolerance: 0.005mm-0.01mm
• Lead Time: 30-40 Days
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Package: Carton/Box/Pallets
• Inspection Report: Yes
• Shape: Customer Designed
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: Customization
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 500000

Product Description

Product Description

Application	Heavy truck parts/ Light Truck parts/ Auto Spare Parts Construction Machinery /Agricultural Machinery / Valve / Pump / Elevator Part / Construction Tools / Fireflghting Equipment /etc
Process	Mold Designed, Casting, Heat Treatment, Machining, Surface treatment, Inspection, Packing, Loading
Materials	Grey cast iron, Ductile cast iron, Carbon steel, Stainless steel, Alloy Steel etc
Casting technical	Clay dry sand casting / resin sand casting / precision casting / investment casting / lost wax casting / shell-mould / silica sol casting / water glass casting
Casting blank size	2mm-1500mm / according to customer's requirement
Casting blank weight	0.1kg-2000kg
Casting tolerance	CT5-CT8
Machining tolerance	0.01mm
Machining	Lathing / Milling / Turning / Boring / Drillig / Tapping / Grinding / etc
Surface qulity	Ra0.8-Ra3.2 / according to customer requirement
Surface treatment	Shot blasting / Polishing / Painting / Powder coating / Anodizing / Zinc plating / Nickel plating / blacking / etc
Quality control	100% inspection berore shipment
Design / File / formats	3D, Auto CAD (IGS,DXF,DXF,DWG,STP, STEP,STL,X-T) / Soild Works / Unigraphics / PDF /etc
Certification	ISO9001:2008, IATF 16949
Package	Bubble plastic bag / polybag / pallet / wooden case etc

Detailed Photos

Industy	Sub-industry	Part name	Material	Process	Features	Technical advantages
Agricultural machinery	Tractor	Steering arm	Carbon steel	Lost wax casting	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Clutch parts	Release bearing housing	Carbon steel	Lost wax casting	Structural parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Seeder parts	Seeder template frame	Carbon steel	Lost wax casting	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

In the ever-evolving realm of contemporary agriculture, our precision-crafted casting parts for agricultural machinery pave the way to unparalleled efficiency and dependability. Experience the synergy of groundbreaking innovation and expert craftsmanship with our solutions.


Agricultural machinery encompasses a diverse spectrum, ranging from tractors that masterfully navigate vast fields to harvesters that efficiently gather bountiful crops. Our seeders excel at precision planting, while tillage machines prepare the soil with expertise. Our tailored casting solutions for each machinery type ensure optimal performance and reliability.

Our comprehensive range of casting processes boasts sand casting, renowned for its capability to produce large, complex parts, and precision casting, celebrated for remarkable accuracy and exceptional surface finishes. These techniques are further enhanced by our selection of premium materials, including high-strength cast steel, wear-resistant ductile iron, and corrosion-resistant alloys, ensuring durability and excellence.


In the realm of tractors, we deliver precision-cast engine blocks, transmission cases, and axles. For harvesters, our expertly engineered cutting blades, threshing drums, and conveyor parts ensure flawless operation. Seeders benefit from our meticulous metering devices, and our robust plowshares and cultivator teeth significantly enhance the performance of tillage machines.

Quality stands as the foundation of our operations. We implement rigorous quality control measures throughout every phase, from raw material assessment to final product evaluation. Our cutting-edge inspection equipment, featuring spectrometers and non-destructive testing tools, ensures each casting part meets or exceeds global standards such as ISO and ASTM.


Fueled by an unwavering commitment to excellence and profound industry expertise, our casting parts represent the preferred choice for farmers and manufacturers worldwide. Collaborate with us to experience the transformative impact of advanced casting technology and relentless quality on your agricultural endeavors.

Company Profile

Qingdao Starise Metal Technology Co., Ltd. is a vanguard in the seamless integration of industry and commerce, leading the charge in the innovation, production, and worldwide distribution of precision casting components. With a remarkable legacy spanning over three decades, our dedication is bolstered by a cutting-edge production facility covering an expansive 47,000 square meters, including 10,000 square meters of high-standard workshops. Our annual production prowess surpasses 30,000 tons of premium precision cast steel parts, with our superior exports reaching over 20 countries across Europe, America, Asia, and beyond.

Our History:

1. Founding Period (1996-1998):
Our expedition commenced in 1996 in the heart of Pingdu City, Qingdao, China, with a vision to deliver unparalleled precision casting solutions specifically crafted for the agricultural machinery and automotive axle sectors. This era concentrated on the meticulous creation of small-scale precision castings through time-honored silica gel precision casting techniques.

2. Technological Accumulation and Expansion (1998-2014):
A pivotal technological advancement in 1998 welcomed advanced investment and sand casting methodologies, enabling the production of medium to large-scale precision castings. The attainment of ISO9001 certification in 2006 underscored our steadfast commitment to quality. From 2009 to 2014, we embarked on a transformative journey, amplifying facilities, enhancing production lines, and adopting state-of-the-art casting processes to skillfully meet the diverse, multi-batch, and customized manufacturing needs.

3. Brand Marketing (2016-2020):
The year 2016 heralded our brand transformation as we actively participated in prestigious domestic and international exhibitions, amplifying our brand's stature. By 2017, our global market presence expanded significantly, fostering enduring relationships with international customers. By 2020, our dedication to innovation was validated by acquiring multiple patented technologies, refining product precision and quality.

4. Technological Innovation and Sustainable Development (2018-2024):
In 2018, we embarked on a visionary path by establishing a research and development hub focused on innovating new materials and processes. Our 2019 breakthrough in eco-friendly precision casting substantially reduced pollution while enhancing casting quality. Officially recognized as a national high-tech enterprise in 2020, our excellence in technological innovation was acknowledged at the highest levels.

5. Intelligent Manufacturing and Future Vision:
Confronting the global pandemic head-on in 2019, we strategically shifted our market approach, strengthening our online marketing and service capabilities to sustain robust business growth. Our 2021 venture into intelligent manufacturing integrates automation with information technology, enhancing production efficiency and management expertise.

6. Looking Ahead:
Driven by an unwavering commitment to innovation-driven growth, Qingdao Starise Metal Technology Co., Ltd. is set to ascend to the forefront of the global precision casting industry, poised to shape the future with visionary aspirations.

Processing

Materials We Cast

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Packaging & Shipping

Packaging

1. Rust Prevention Treatment: At Qingdao Starise Metal Technology Co., Ltd., we go above and beyond in protecting your cast steel parts with our cutting-edge rust prevention treatment. Each component is meticulously coated with premium-grade rust preventives, creating an exceptional, dense anti-rust barrier. This ensures unparalleled protection against corrosion during transit and storage, so your parts arrive in flawless condition, ready to impress.
2. Buffer Protection: Understanding the delicate nature of certain components, we meticulously envelop them in high-caliber buffer materials such as resilient foam boards and sponges. This advanced cushioning acts as an impenetrable shield, safeguarding against any potential impact damage during the rigorous journey, ensuring your parts reach their destination in pristine, scratch-free condition.
3. Outer Packaging: At Qingdao Starise Metal Technology Co., Ltd., we take packaging to the next level. Small cast steel parts are snugly placed within robust wooden boxes, thoroughly packed with stuffing to eliminate any motion during transit. Larger parts receive bespoke treatment, housed within custom metal or wooden frames, and for added security, container transportation is employed when necessary. This customized approach guarantees the safety and integrity of your valuable goods, no matter the journey.

Shipping

1. Logistics Selection: Qingdao Starise Metal Technology Co., Ltd. excels in logistics, forming strategic partnerships with top-tier logistics enterprises. We meticulously assess your needs and product specifics to select the ideal transportation mode—be it road, rail, sea, or air. Our commitment is to ensure your goods are delivered swiftly, securely, and seamlessly, reflecting our dedication to excellence.
2. Delivery Timeliness: Our promise of efficiency means standard orders are dispatched within 30 working days following production and inspection. For urgent requirements, we offer flexible, expedited delivery options. By prioritizing production and dispatch processes, we adeptly meet your critical deadlines, ensuring precision and timeliness are always at the forefront.
3. Logistics Tracking: Stay effortlessly informed with our cutting-edge real-time tracking service. Through our official website or our trusted partner logistics platform, easily track your shipment using your order or logistics number. Keep updated on your shipment's exact location and estimated arrival time, providing you with peace of mind and control every step of the way.

FAQ

1 Q: What casting processing can we do?
A: Coated sand casting, investment casting, sand casting, Precision Casting, sodium silicate sand casting, silica sol-water glass composite precision casting.

2 Q: What materials can we cast?
A: The materials we can cast include carbon steel, stainless steel, alloy steel, Manganese steel, and ductile iron. We can also cast according to customers' demand specifications.

3 Q: What industry are we casting?
A: Agricultural machinery, construction machinery, railway transportation, commercial vehicles, oil and gas, industrial valves, mining, power sector/utility industry, architecture and engineering and so on.

4 Q: What's the lead time of production?
A: Producing samples takes about 30 days (model development 15-20 days, sample production 10 days).
Bulk order after the mold is finished, it needs about 40 days.

5. Q: How do we manage in-house inspections?
A: We manage general inspection in-house, such as material spectrometer test, physicalproperties test,CMM inspection, and dimension inspection with gauge. Some specialinspections, such as X-ray NDT test, need outsourcing.