Customer Designed Precision Casting with Customization and Surface Roughness Ra0.8

• Customization: Available
• Type: Customer Designed
• Usage: Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying
• Model NO.: A12H2
• Material: Carbon Steel
• Power Source: Diesel
• Weight: Customer′s Demand
• After-sales Service: Customization
• Warranty: 2 Years
• Processing: Precision Casting/Investment Casting
• Surface Treatment: Powder Coated
• Surface Roughness: Ra0.8~Ra12.5
• Size: According to Customer′s Drawings
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing/
• Machining Tolerance: 0.005mm-0.01mm
• Lead Time: 30-40 Days
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Package: Carton/Box/Pallets
• Inspection Report: Yes
• Shape: Customer Designed
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: Customization
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 500000

Product Description

Product Description

Application	Heavy truck parts/ Light Truck parts/ Auto Spare Parts Construction Machinery /Agricultural Machinery / Valve / Pump / Elevator Part / Construction Tools / Fireflghting Equipment /etc
Process	Mold Designed, Casting, Heat Treatment, Machining, Surface treatment, Inspection, Packing, Loading
Materials	Grey cast iron, Ductile cast iron, Carbon steel, Stainless steel, Alloy Steel etc
Casting technical	Clay dry sand casting / resin sand casting / precision casting / investment casting / lost wax casting / shell-mould / silica sol casting / water glass casting
Casting blank size	2mm-1500mm / according to customer's requirement
Casting blank weight	0.1kg-2000kg
Casting tolerance	CT5-CT8
Machining tolerance	0.01mm
Machining	Lathing / Milling / Turning / Boring / Drillig / Tapping / Grinding / etc
Surface qulity	Ra0.8-Ra3.2 / according to customer requirement
Surface treatment	Shot blasting / Polishing / Painting / Powder coating / Anodizing / Zinc plating / Nickel plating / blacking / etc
Quality control	100% inspection berore shipment
Design / File / formats	3D, Auto CAD (IGS,DXF,DXF,DWG,STP, STEP,STL,X-T) / Soild Works / Unigraphics / PDF /etc
Certification	ISO9001:2008, IATF 16949
Package	Bubble plastic bag / polybag / pallet / wooden case etc

Detailed Photos

Industy	Sub-industry	Part name	Material	Process	Features	Technical advantages
Agricultural machinery	Tractor	Steering arm	Carbon steel	Lost wax casting	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Clutch parts	Release bearing housing	Carbon steel	Lost wax casting	Structural parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Seeder parts	Seeder template frame	Carbon steel	Lost wax casting	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

In the ever-evolving arena of modern agriculture, our precision casting parts for agricultural machinery are your key to unlocking unparalleled efficiency and reliability. Embrace the cutting-edge of innovation with our meticulously engineered solutions, crafted to propel your agricultural endeavors to new heights.


Agricultural machinery encompasses a vast spectrum, from the robust tractors that masterfully command the fields to the efficient harvesters that gather rich, bountiful crops, precise seeders that ensure flawless planting, and powerful tillage machines that prepare the soil. Our expertly customized casting solutions are designed to ensure optimal performance for every machinery type.

Our diverse range of casting processes includes sand casting, renowned for its capacity to produce large, complex parts, and precision casting, celebrated for its remarkable accuracy and superior surface finishes. These advanced techniques are complemented by our choice of high-quality materials, such as high-strength cast steel, resilient ductile iron, and corrosion-resistant alloys, all carefully selected to meet demanding performance criteria.


For tractors, we cast essential components like engine blocks, transmission cases, and axles with unmatched precision. In harvesters, our expertly designed cutting blades, threshing drums, and conveyor parts facilitate flawless operations. Seeders depend on our precisely engineered metering devices, while our durable plowshares and cultivator teeth amplify the efficiency of tillage machines, ensuring top-notch performance across the board.

Quality is the foundation upon which we build our reputation. We implement rigorous quality control measures at every step, from the meticulous inspection of raw materials to the comprehensive testing of the finished product. Our advanced inspection equipment, including spectrometers and non-destructive testing devices, ensures that each casting part not only meets but exceeds international standards such as ISO and ASTM.


Fueled by a relentless commitment to excellence and profound industry expertise, our casting parts have become the preferred choice for farmers and manufacturers around the globe. Partner with us and discover how our superior casting technology and steadfast dedication to quality can elevate your agricultural operations to new levels of success.

Company Profile

Qingdao Starise Metal Technology Co., Ltd. is a leader in the seamless fusion of industry and trade, mastering the art of research, development, production, and worldwide commerce of precision casting parts. With a distinguished history spanning over three decades, our resolve is supported by a cutting-edge production complex sprawling across 47,000 square meters, including 10,000 square meters dedicated to premium workshops. With an impressive annual production capacity surpassing 30,000 tons of high-caliber precision cast steel parts, our superior exports reach over 20 countries across Europe, America, Asia, and beyond.

Our History:

1. Founding Period (1996-1998):
Our odyssey commenced in 1996 in Pingdu City, Qingdao, China, with a mission to deliver unparalleled precision casting solutions, specifically for the agricultural machinery and automotive axle sectors. This nascent phase emphasized the creation of small-scale precision castings using traditional silica gel precision casting techniques.

2. Technological Accumulation and Expansion (1998-2014):
A pivotal technological advancement in 1998 introduced advanced investment and sand casting technologies, facilitating the production of medium to large-scale precision castings. The attainment of ISO9001 certification in 2006 was a testament to our steadfast dedication to quality. Between 2009 and 2014, we embarked on a dynamic expansion, enhancing facilities, expanding production lines, and incorporating state-of-the-art casting processes to masterfully meet diverse, multi-batch, and customized manufacturing needs.

3. Brand Marketing (2016-2020):
2016 marked a new era of brand evolution as we actively participated in esteemed domestic and international exhibitions to elevate our brand's prestige. By 2017, our global market presence expanded, nurturing enduring relationships with international customers. By 2020, our innovation dedication was evidenced by multiple patented technologies, which significantly enhanced product precision and quality.

4. Technological Innovation and Sustainable Development (2018-2024):
In 2018, we embarked on an ambitious journey by establishing a research and development hub, devoted to pioneering novel materials and processes. Our 2019 eco-friendly precision casting breakthrough notably reduced pollution while improving casting quality. Recognized as a national high-tech enterprise in 2020, our excellence in technological innovation received official acknowledgment.

5. Intelligent Manufacturing and Future Vision:
Confronting the global pandemic with resilience in 2019, we skillfully adapted our market strategy, bolstering our online marketing and service capabilities to secure unwavering business growth. Our 2021 venture into intelligent manufacturing seamlessly integrates automation with information technology, boosting production efficiency and managerial prowess.

6. Looking Ahead:
Driven by an unyielding commitment to innovation-driven development, Qingdao Starise Metal Technology Co., Ltd. stands ready to elevate its prominence in the global precision casting industry, poised to shape the future with a visionary perspective.

Processing

Materials We Cast

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Packaging & Shipping

Packaging: A masterpiece of safety and security, tailored to provide your valuable items with the utmost care and protection.

1. Rust Prevention Treatment: Our cast steel parts undergo an exquisite treatment with top-tier rust preventives, crafting an exceptional dense anti-rust film. This ensures formidable defense against rust, safeguarding your parts throughout transportation and storage, so they arrive in flawless condition, ready for immediate use.
2. Buffer Protection: We understand the necessity of protecting delicate items from impacts. That's why we enclose them in premium buffer materials like foam boards and sponges. This protective layer acts as a shield against potential transportation collisions, ensuring that every part arrives at its destination untouched and immaculate.
3. Outer Packaging: Our small cast steel parts are carefully enclosed in robust wooden boxes, filled meticulously to prevent movement during transit. For larger items, we provide custom-made metal or wooden frames, with container transport as needed. This bespoke packaging solution ensures your products arrive securely and intact, no matter the journey.

Shipping: Dedicated to delivering your satisfaction with impeccable speed and reliability.

1. Logistics Selection: Through strategic partnerships with elite logistics companies, we ensure the perfect match of transportation method to your needs. Whether by road, rail, sea, or air, rest assured your goods will be delivered with extraordinary speed and safety, meeting all your expectations.
2. Delivery Timeliness: For standard orders, we promise dispatch within 30 working days post-production and thorough inspection. For time-sensitive demands, our flexible expedited delivery option ensures your priorities are met with expert precision, aligning production and dispatch processes seamlessly to meet crucial deadlines.
3. Logistics Tracking: Experience peace of mind with our cutting-edge real-time tracking service. Easily monitor your shipment's journey through our official website or partner logistics platform, using your order or tracking number. Stay updated on your goods' location and anticipated arrival time at every step of the way.

FAQ

1 Q: What casting processing can we do?
A: Coated sand casting, investment casting, sand casting, Precision Casting, sodium silicate sand casting, silica sol-water glass composite precision casting.

2 Q: What materials can we cast?
A: The materials we can cast include carbon steel, stainless steel, alloy steel, Manganese steel, and ductile iron. We can also cast according to customers' demand specifications.

3 Q: What industry are we casting?
A: Agricultural machinery, construction machinery, railway transportation, commercial vehicles, oil and gas, industrial valves, mining, power sector/utility industry, architecture and engineering and so on.

4 Q: What's the lead time of production?
A: Producing samples takes about 30 days (model development 15-20 days, sample production 10 days).
Bulk order after the mold is finished, it needs about 40 days.

5. Q: How do we manage in-house inspections?
A: We manage general inspection in-house, such as material spectrometer test, physicalproperties test,CMM inspection, and dimension inspection with gauge. Some specialinspections, such as X-ray NDT test, need outsourcing.