Customization in Customer Designed Precision Casting with Powder Coating Solutions

• Customization: Available
• Type: Customer Designed
• Usage: Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying
• Model NO.: A12H2
• Material: Carbon Steel
• Power Source: Diesel
• Weight: Customer′s Demand
• After-sales Service: Customization
• Warranty: 2 Years
• Processing: Precision Casting/Investment Casting
• Surface Treatment: Powder Coated
• Surface Roughness: Ra0.8~Ra12.5
• Size: According to Customer′s Drawings
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing/
• Machining Tolerance: 0.005mm-0.01mm
• Lead Time: 30-40 Days
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Package: Carton/Box/Pallets
• Inspection Report: Yes
• Shape: Customer Designed
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: Customization
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 500000

Product Description

Product Description

Application	Heavy truck parts/ Light Truck parts/ Auto Spare Parts Construction Machinery /Agricultural Machinery / Valve / Pump / Elevator Part / Construction Tools / Fireflghting Equipment /etc
Process	Mold Designed, Casting, Heat Treatment, Machining, Surface treatment, Inspection, Packing, Loading
Materials	Grey cast iron, Ductile cast iron, Carbon steel, Stainless steel, Alloy Steel etc
Casting technical	Clay dry sand casting / resin sand casting / precision casting / investment casting / lost wax casting / shell-mould / silica sol casting / water glass casting
Casting blank size	2mm-1500mm / according to customer's requirement
Casting blank weight	0.1kg-2000kg
Casting tolerance	CT5-CT8
Machining tolerance	0.01mm
Machining	Lathing / Milling / Turning / Boring / Drillig / Tapping / Grinding / etc
Surface qulity	Ra0.8-Ra3.2 / according to customer requirement
Surface treatment	Shot blasting / Polishing / Painting / Powder coating / Anodizing / Zinc plating / Nickel plating / blacking / etc
Quality control	100% inspection berore shipment
Design / File / formats	3D, Auto CAD (IGS,DXF,DXF,DWG,STP, STEP,STL,X-T) / Soild Works / Unigraphics / PDF /etc
Certification	ISO9001:2008, IATF 16949
Package	Bubble plastic bag / polybag / pallet / wooden case etc

Detailed Photos

Industy	Sub-industry	Part name	Material	Process	Features	Technical advantages
Agricultural machinery	Tractor	Steering arm	Carbon steel	Lost wax casting	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Clutch parts	Release bearing housing	Carbon steel	Lost wax casting	Structural parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Seeder parts	Seeder template frame	Carbon steel	Lost wax casting	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

In the exhilarating realm of contemporary agriculture, our meticulously engineered casting parts are the key to unlocking unparalleled efficiency and reliability in agricultural machinery. Embrace the future with our innovative solutions, crafted with precision and expertise.


Agricultural machinery encompasses a diverse spectrum of equipment, from the formidable tractors that traverse expansive fields to the harvesters gathering bountiful yields, and the seeders that ensure precise planting, to the tillage machines that prepare the land. For every category, our tailored casting solutions are meticulously designed to deliver exceptional performance.

Our comprehensive suite of casting processes includes sand casting, renowned for creating expansive and intricate components, and precision casting, which guarantees remarkable accuracy and outstanding surface finishes. These superior techniques are complemented by our selection of top-tier materials, such as high-strength cast steel, wear-resistant ductile iron, and corrosion-resistant alloys, ensuring robust and durable products.


Our precision casting capabilities shine in the production of essential tractor components, including engine blocks, transmission cases, and axles. For harvesters, our meticulously crafted cutting blades, threshing drums, and conveyor parts facilitate seamless performance. Seeders rely on our accurately manufactured metering devices, while our durable plowshares and cultivator teeth significantly enhance the efficiency of tillage machines.

Quality is the foundation of our operations, underscored by rigorous quality control protocols at every phase, from raw material assessment to final product verification. Our cutting-edge inspection technologies, including spectrometers and non-destructive testing devices, ensure every casting part adheres to or exceeds international benchmarks such as ISO and ASTM standards.


Fueled by a relentless pursuit of excellence and profound industry expertise, our casting parts are the preferred choice for discerning farmers and manufacturers globally. Collaborate with us to experience how advanced casting technology and uncompromising quality can transform and elevate your agricultural operations to new heights.

Company Profile

Qingdao Starise Metal Technology Co., Ltd. proudly stands as a beacon of excellence in industry and trade integration, passionately leading the way in the research, development, production, and worldwide trade of precision casting parts. With an illustrious legacy spanning over three decades, our dedication is anchored by a cutting-edge production facility sprawling across a vast 47,000 square meters, including 10,000 square meters dedicated to high-standard workshops. Showcasing an impressive annual production capacity surpassing 30,000 tons of precision cast steel parts, our premium exports grace more than 20 countries across Europe, America, Asia, and beyond.

Our History:

1. Founding Period (1996-1998):
Our remarkable journey commenced in 1996, nestled in the industrious heart of Pingdu City, Qingdao, China. Driven by a mission to deliver unparalleled precision casting solutions, we initially catered to the agricultural machinery and automotive axle sectors. This foundational era was marked by the artisanal crafting of small-scale precision castings utilizing the traditional silica gel precision casting methods.

2. Technological Accumulation and Expansion (1998-2014):
In a pivotal technological leap during 1998, we embraced sophisticated investment and sand casting technologies, enabling the creation of medium to large-scale precision castings. Our commitment to unwavering quality reached a milestone with ISO9001 certification in 2006. Between 2009 and 2014, we embarked on a transformative journey of expansion, refining our facilities, enhancing production lines, and adopting avant-garde casting processes to adeptly address the diverse, multi-batch, and customized manufacturing demands.

3. Brand Marketing (2016-2020):
The year 2016 heralded a new era of brand evolution as we actively engaged in prestigious domestic and global exhibitions, significantly elevating our brand stature. By 2017, our global market footprint flourished, fostering enduring partnerships with international clientele. By 2020, our unwavering commitment to innovation was showcased by multiple patented technologies, enhancing both product precision and quality.

4. Technological Innovation and Sustainable Development (2018-2024):
In 2018, we embarked on a visionary journey with the establishment of a cutting-edge research and development hub, dedicated to pioneering new materials and processes. Our groundbreaking 2019 advancement in eco-friendly precision casting notably reduced pollution while boosting casting quality. Recognition as a national high-tech enterprise in 2020, our prowess in technological innovation was formally acknowledged.

5. Intelligent Manufacturing and Future Vision:
In the face of the global pandemic in 2019, we deftly pivoted our market strategy, strengthening our online marketing and service capabilities to ensure unyielding business growth. Our 2021 venture into intelligent manufacturing seamlessly integrates automation with information technology, elevating production efficiency and managerial expertise.

6. Looking Ahead:
Driven by an unwavering commitment to innovation-fueled development, Qingdao Starise Metal Technology Co., Ltd. stands poised to ascend to prominence in the global precision casting industry, shaping the future with a visionary outlook and pioneering spirit.

Processing

Materials We Cast

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Packaging & Shipping

Packaging

1. Rust Prevention Treatment: Expertly crafted with meticulous care, our cast steel parts undergo an exceptional rust prevention process. Each part is treated with the highest quality rust preventives, creating an impenetrable shield of dense anti-rust film. This ensures flawless protection against corrosion, safeguarding your valuable parts during both transportation and long-term storage. Rest assured, your components will arrive in immaculate condition, ready to meet your precise needs.
2. Buffer Protection: Understanding the potential for impact damage, we take proactive measures to shield vulnerable parts. Each piece is wrapped in premium buffer materials like foam boards and sponges, providing an unrivaled layer of protection. This cushioning acts as a robust barrier against collisions during transit's most demanding phases, ensuring that every part reaches its destination in perfect, unblemished condition.
3. Outer Packaging: Our commitment to security is evident in our packaging approach. Small cast steel parts are carefully encased in strong wooden boxes, packed with stuffing to prevent any movement. For larger items, we design bespoke metal or wooden frames, and utilize container transportation when needed. This customized solution guarantees the highest level of protection and preservation throughout the shipment's journey, maintaining the integrity and quality of your parts.

Shipping

1. Logistics Selection: We excel in selecting the optimal logistics strategy through our strategic partnerships with leading logistics companies. By thoroughly analyzing customer demands and product traits, we choose the most efficient mode of transport—road, rail, sea, or air. This ensures your goods reach their destination swiftly and safely, providing a seamless delivery experience that meets your expectations.
2. Delivery Timeliness: We are committed to meeting your deadlines with unparalleled precision. For regular orders, we promise to dispatch within 30 working days following production and inspection. For urgent requests, we offer the flexibility of expedited delivery, adjusting production and dispatch priorities to meet your critical timelines. Our dedication to timeliness ensures your needs are always prioritized.
3. Logistics Tracking: Experience peace of mind with our cutting-edge real-time tracking service. Seamlessly access our company's official website or partner logistics platform to track your shipment using the order or logistics tracking number. Stay informed at every stage, as you monitor the location and expected arrival time of your goods, ensuring you're always in the know and ready to take action when your shipment arrives.

FAQ

1 Q: What casting processing can we do?
A: Coated sand casting, investment casting, sand casting, Precision Casting, sodium silicate sand casting, silica sol-water glass composite precision casting.

2 Q: What materials can we cast?
A: The materials we can cast include carbon steel, stainless steel, alloy steel, Manganese steel, and ductile iron. We can also cast according to customers' demand specifications.

3 Q: What industry are we casting?
A: Agricultural machinery, construction machinery, railway transportation, commercial vehicles, oil and gas, industrial valves, mining, power sector/utility industry, architecture and engineering and so on.

4 Q: What's the lead time of production?
A: Producing samples takes about 30 days (model development 15-20 days, sample production 10 days).
Bulk order after the mold is finished, it needs about 40 days.

5. Q: How do we manage in-house inspections?
A: We manage general inspection in-house, such as material spectrometer test, physicalproperties test,CMM inspection, and dimension inspection with gauge. Some specialinspections, such as X-ray NDT test, need outsourcing.