Customization in Customer Designed Precision Casting with Ra0.8 Surface Treatment

• Customization: Available
• Type: Customer Designed
• Usage: Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying
• Model NO.: A12H2
• Material: Carbon Steel
• Power Source: Diesel
• Weight: Customer′s Demand
• After-sales Service: Customization
• Warranty: 2 Years
• Processing: Precision Casting/Investment Casting
• Surface Treatment: Powder Coated
• Surface Roughness: Ra0.8~Ra12.5
• Size: According to Customer′s Drawings
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing/
• Machining Tolerance: 0.005mm-0.01mm
• Lead Time: 30-40 Days
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Package: Carton/Box/Pallets
• Inspection Report: Yes
• Shape: Customer Designed
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: Customization
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 500000

Product Description

Product Description

Application	Heavy truck parts/ Light Truck parts/ Auto Spare Parts Construction Machinery /Agricultural Machinery / Valve / Pump / Elevator Part / Construction Tools / Fireflghting Equipment /etc
Process	Mold Designed, Casting, Heat Treatment, Machining, Surface treatment, Inspection, Packing, Loading
Materials	Grey cast iron, Ductile cast iron, Carbon steel, Stainless steel, Alloy Steel etc
Casting technical	Clay dry sand casting / resin sand casting / precision casting / investment casting / lost wax casting / shell-mould / silica sol casting / water glass casting
Casting blank size	2mm-1500mm / according to customer's requirement
Casting blank weight	0.1kg-2000kg
Casting tolerance	CT5-CT8
Machining tolerance	0.01mm
Machining	Lathing / Milling / Turning / Boring / Drillig / Tapping / Grinding / etc
Surface qulity	Ra0.8-Ra3.2 / according to customer requirement
Surface treatment	Shot blasting / Polishing / Painting / Powder coating / Anodizing / Zinc plating / Nickel plating / blacking / etc
Quality control	100% inspection berore shipment
Design / File / formats	3D, Auto CAD (IGS,DXF,DXF,DWG,STP, STEP,STL,X-T) / Soild Works / Unigraphics / PDF /etc
Certification	ISO9001:2008, IATF 16949
Package	Bubble plastic bag / polybag / pallet / wooden case etc

Detailed Photos

Industy	Sub-industry	Part name	Material	Process	Features	Technical advantages
Agricultural machinery	Tractor	Steering arm	Carbon steel	Lost wax casting	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Clutch parts	Release bearing housing	Carbon steel	Lost wax casting	Structural parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Seeder parts	Seeder template frame	Carbon steel	Lost wax casting	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

In the ever-evolving realm of modern agriculture, our precision-cast parts for agricultural machinery are your ticket to achieving unparalleled efficiency and steadfast reliability. Embrace the cutting-edge of innovation with our meticulously crafted solutions.


Agricultural machinery encompasses a diverse range, from industrious tractors dominating fields to bountiful harvesters, precision seeders, and soil-prepping tillage machines. For each category, our expertly tailored casting solutions ensure optimal performance and durability.

Our portfolio of casting processes features sand casting, renowned for its ability to produce large, intricate components, and precision casting, which delivers remarkable accuracy and superior surface finishes. These techniques are further elevated by our selection of high-quality materials, including high-strength cast steel, wear-resistant ductile iron, and corrosion-resistant alloys.


For tractors, we cast vital components like engine blocks, transmission cases, and axles with unmatched precision. In harvesters, our meticulously crafted cutting blades, threshing drums, and conveyor parts ensure flawless operation. Seeders depend on our precise metering devices, while our durable plowshares and cultivator teeth enhance the performance of tillage machines.

Quality underpins our operations. We implement rigorous quality control measures at every stage, from raw material inspection to final product testing. Our state-of-the-art inspection equipment, such as spectrometers and non-destructive testing devices, ensures each casting part not only meets but exceeds international standards like ISO and ASTM.


Guided by an unwavering commitment to excellence and profound industry expertise, our casting parts are the preferred choice for farmers and manufacturers across the globe. Collaborate with us to experience how superior casting technology and relentless quality elevate your agricultural endeavors.

Company Profile

Qingdao Starise Metal Technology Co., Ltd. is a beacon of excellence in the realm of industry and trade integration, pioneering in the research, development, production, and international trade of precision casting parts. With a prestigious legacy spanning over three decades, our dedication is embodied in a cutting-edge production facility that sprawls over an expansive 47,000 square meters, including 10,000 square meters reserved for high-standard workshops. Our annual production capacity, surpassing an impressive 30,000 tons of precision-cast steel parts, ensures our high-quality exports reach more than 20 countries across Europe, America, Asia, and beyond, solidifying our global footprint.

Our History:

1. Founding Period (1996-1998):
Our illustrious journey began in 1996, nestled in the vibrant city of Pingdu, Qingdao, China, with an unwavering mission to deliver unparalleled precision casting solutions meticulously tailored for the agricultural machinery and automotive axle industries. This foundational era focused on the artful crafting of small-scale precision castings utilizing the time-honored silica gel precision casting techniques.

2. Technological Accumulation and Expansion (1998-2014):
The year 1998 marked a transformative technological leap with the introduction of advanced investment and sand casting methodologies, paving the way for medium to large-scale precision castings. A pivotal moment arrived in 2006 with our attainment of the esteemed ISO9001 certification, underscoring our steadfast commitment to quality. From 2009 to 2014, we embarked on an ambitious expansion, enriching our facilities, amplifying production lines, and integrating state-of-the-art casting processes to adeptly meet the diverse, multi-batch, and bespoke manufacturing demands of our clients.

3. Brand Marketing (2016-2020):
The year 2016 heralded a new era of brand evolution as we actively participated in renowned domestic and international exhibitions to elevate our brand's prestige. By 2017, our global market presence had expanded significantly, fostering enduring relationships with international partners. By 2020, our relentless pursuit of innovation was demonstrated with the acquisition of multiple patented technologies, setting new benchmarks in product precision and quality.

4. Technological Innovation and Sustainable Development (2018-2024):
In 2018, we embarked on a visionary journey by establishing a cutting-edge research and development hub dedicated to innovating new materials and processes. Our landmark 2019 advancement in eco-friendly precision casting significantly reduced pollution while enhancing casting quality. Recognized as a national high-tech enterprise in 2020, our unparalleled excellence in technological innovation was officially acknowledged, marking a significant milestone in our sustainable development quest.

5. Intelligent Manufacturing and Future Vision:
Confronting the global pandemic in 2019, we strategically adapted our market approach, enhancing our online marketing and service capabilities to ensure unwavering business growth. Our 2021 venture into intelligent manufacturing seamlessly integrates automation with information technology, dramatically enhancing production efficiency and managerial prowess, setting the stage for future innovations.

6. Looking Ahead:
Driven by an unyielding commitment to innovation-led development, Qingdao Starise Metal Technology Co., Ltd. is poised to reach the pinnacle of global precision casting prowess, shaping the industry's future with a visionary and transformative outlook.

Processing

Materials We Cast

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Packaging & Shipping

Packaging

1. Rust Prevention Treatment: Our high-quality cast steel parts undergo an advanced rust prevention process. We apply top-tier rust preventives that create a dense and robust anti-rust film, providing unmatched protection against rust during both transport and storage. This ensures your parts arrive in absolutely perfect condition, maintaining their value and integrity.
2. Buffer Protection: We understand the susceptibility of certain parts to damage from impacts, so we utilize premium buffer materials like foam boards and sponges to encase them. This protective layer acts as a shield, preventing any collision damage during the demanding journey of transportation, thus guaranteeing that each and every part reaches you in flawless condition.
3. Outer Packaging: For smaller cast steel parts, they are securely placed in strong wooden boxes, with meticulous stuffing to prevent any movement during transit. For larger items, we design custom metal or wooden frames, and utilize container transport as needed. This carefully tailored packing method ensures that your items enjoy the highest level of safety and integrity throughout their journey.

Shipping

1. Logistics Selection: Our strategic partnerships with renowned logistics companies ensure the most efficient delivery of your goods. By thoroughly evaluating both customer needs and product specifics, we choose the ideal transportation mode—whether by road, rail, sea, or air—to ensure a delivery experience that is both quick and safe.
2. Delivery Timeliness: For standard orders, we commit to dispatching within 30 business days following production and inspection. For urgent demands, we offer tailored expedited delivery options, streamline production, and prioritize dispatch processes to seamlessly meet your crucial deadlines with unparalleled precision.
3. Logistics Tracking: Experience our cutting-edge, real-time tracking service that keeps you informed every step of the way. By visiting our company's official website or our partner logistics platforms, you can easily track your shipment with the order or logistics tracking number, keeping you updated on the location and estimated arrival time of your goods at any moment.

FAQ

1 Q: What casting processing can we do?
A: Coated sand casting, investment casting, sand casting, Precision Casting, sodium silicate sand casting, silica sol-water glass composite precision casting.

2 Q: What materials can we cast?
A: The materials we can cast include carbon steel, stainless steel, alloy steel, Manganese steel, and ductile iron. We can also cast according to customers' demand specifications.

3 Q: What industry are we casting?
A: Agricultural machinery, construction machinery, railway transportation, commercial vehicles, oil and gas, industrial valves, mining, power sector/utility industry, architecture and engineering and so on.

4 Q: What's the lead time of production?
A: Producing samples takes about 30 days (model development 15-20 days, sample production 10 days).
Bulk order after the mold is finished, it needs about 40 days.

5. Q: How do we manage in-house inspections?
A: We manage general inspection in-house, such as material spectrometer test, physicalproperties test,CMM inspection, and dimension inspection with gauge. Some specialinspections, such as X-ray NDT test, need outsourcing.