Customer Designed Precision Casting with Customization and Investment Casting Methods

• Customization: Available
• Type: Customer Designed
• Usage: Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying
• Model NO.: A12H2
• Material: Carbon Steel
• Power Source: Diesel
• Weight: Customer′s Demand
• After-sales Service: Customization
• Warranty: 2 Years
• Processing: Precision Casting/Investment Casting
• Surface Treatment: Powder Coated
• Surface Roughness: Ra0.8~Ra12.5
• Size: According to Customer′s Drawings
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing/
• Machining Tolerance: 0.005mm-0.01mm
• Lead Time: 30-40 Days
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Package: Carton/Box/Pallets
• Inspection Report: Yes
• Shape: Customer Designed
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: Customization
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 500000

Product Description

Product Description

Application	Heavy truck parts/ Light Truck parts/ Auto Spare Parts Construction Machinery /Agricultural Machinery / Valve / Pump / Elevator Part / Construction Tools / Fireflghting Equipment /etc
Process	Mold Designed, Casting, Heat Treatment, Machining, Surface treatment, Inspection, Packing, Loading
Materials	Grey cast iron, Ductile cast iron, Carbon steel, Stainless steel, Alloy Steel etc
Casting technical	Clay dry sand casting / resin sand casting / precision casting / investment casting / lost wax casting / shell-mould / silica sol casting / water glass casting
Casting blank size	2mm-1500mm / according to customer's requirement
Casting blank weight	0.1kg-2000kg
Casting tolerance	CT5-CT8
Machining tolerance	0.01mm
Machining	Lathing / Milling / Turning / Boring / Drillig / Tapping / Grinding / etc
Surface qulity	Ra0.8-Ra3.2 / according to customer requirement
Surface treatment	Shot blasting / Polishing / Painting / Powder coating / Anodizing / Zinc plating / Nickel plating / blacking / etc
Quality control	100% inspection berore shipment
Design / File / formats	3D, Auto CAD (IGS,DXF,DXF,DWG,STP, STEP,STL,X-T) / Soild Works / Unigraphics / PDF /etc
Certification	ISO9001:2008, IATF 16949
Package	Bubble plastic bag / polybag / pallet / wooden case etc

Detailed Photos

Industy	Sub-industry	Part name	Material	Process	Features	Technical advantages
Agricultural machinery	Tractor	Steering arm	Carbon steel	Lost wax casting	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Clutch parts	Release bearing housing	Carbon steel	Lost wax casting	Structural parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Seeder parts	Seeder template frame	Carbon steel	Lost wax casting	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

In the ever-evolving realm of contemporary agriculture, the casting parts we offer for agricultural machinery stand as your key to unlocking unparalleled efficiency and steadfast reliability. Embrace the forefront of innovation with our masterfully engineered solutions, designed to propel your productivity.


Agricultural machinery encompasses a vast spectrum, from powerful tractors that dominate fields, to sophisticated harvesters that collect bountiful crops, precise seeders that ensure meticulous planting, and robust tillage machines that prepare the soil. Our specially crafted casting solutions are meticulously tailored to guarantee optimal performance for each type of machinery.

Our diverse casting processes feature sand casting, renowned for its capacity to produce large and intricate components, alongside precision casting, which delivers exceptional accuracy and immaculate surface finishes. These techniques are complemented by our selection of premium materials, including high-strength cast steel, wear-resistant ductile iron, and corrosion-resistant alloys, ensuring durability and quality.


For tractors, we precisely cast vital components like engine blocks, transmission cases, and axles, ensuring enhanced performance. In harvesters, our skillfully designed cutting blades, threshing drums, and conveyor parts provide seamless operation. Seeders benefit from our accurate metering devices, while our sturdy plowshares and cultivator teeth significantly boost the efficiency of tillage machines.

Quality forms the bedrock of our operations. We implement rigorous quality control measures at every phase, from the inspection of raw materials to the testing of the final product. Utilizing cutting-edge inspection equipment, such as spectrometers and non-destructive testing devices, we ensure each casting part adheres to or exceeds international standards like ISO and ASTM, affirming our commitment to excellence.


Fueled by a dedication to excellence and extensive industry expertise, our casting parts have become the preferred choice for farmers and manufacturers around the globe. Collaborate with us and discover how our superior casting technology and unwavering commitment to quality can transform your agricultural operations.

Company Profile

Qingdao Starise Metal Technology Co., Ltd. is a paragon of industry and trade synergy. It leads the charge in the research, development, and production of precision casting parts, fortified by a robust global trade network. With a prestigious history spanning over three decades, our state-of-the-art production base covers an expansive 47,000 square meters, with 10,000 square meters dedicated to high-standard workshops. Our remarkable annual production capacity surpasses 30,000 tons of precision cast steel parts, facilitating high-quality exports to more than 20 countries across Europe, America, Asia, and beyond.

Our History:

1. Founding Period (1996-1998):
Our illustrious journey commenced in 1996, nestled in the vibrant Pingdu City, Qingdao, China. Our mission: to deliver unparalleled precision casting solutions tailored specifically for the agricultural machinery and automotive axle industries. During this formative era, we specialized in crafting small-scale precision castings using traditional silica gel precision casting methods.

2. Technological Accumulation and Expansion (1998-2014):
A revolutionary leap forward in 1998 saw the adoption of advanced investment and sand casting technologies, enabling us to produce medium to large-scale precision castings. The ISO9001 certification achieved in 2006 highlighted our steadfast commitment to quality. Between 2009 and 2014, we underwent a transformative expansion, enhancing facilities, boosting production lines, and integrating cutting-edge casting processes to adeptly meet diverse, multi-batch, and bespoke manufacturing needs.

3. Brand Marketing (2016-2020):
In 2016, we embarked on a brand evolution journey, actively participating in prestigious domestic and international exhibitions to bolster our brand standing. By 2017, our global market presence had expanded, fostering enduring partnerships with international clients. By 2020, our unwavering commitment to innovation was reflected in numerous patented technologies, elevating both product precision and quality.

4. Technological Innovation and Sustainable Development (2018-2024):
In 2018, we launched a visionary research and development hub dedicated to pioneering new materials and processes. Our 2019 breakthrough in eco-friendly precision casting significantly reduced pollution while enhancing casting quality. As a testament to our excellence, we were recognized as a national high-tech enterprise in 2020, officially acknowledging our prowess in technological innovation.

5. Intelligent Manufacturing and Future Vision:
Confronted with the global pandemic in 2019, we swiftly adapted our market strategies, strengthening our online marketing and service capabilities to ensure resilient business growth. Our 2021 venture into intelligent manufacturing seamlessly integrated automation with information technology, elevating both production efficiency and management expertise.

6. Looking Ahead:
Fuelled by an unwavering dedication to innovation-driven development, Qingdao Starise Metal Technology Co., Ltd. is set to rise to prominence in the global precision casting industry, shaping the future with visionary zeal and foresight.

Processing

Materials We Cast

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Packaging & Shipping

Packaging

1. Rust Prevention Treatment: Our cast steel parts undergo an exquisite rust prevention process with the highest-grade rust inhibitors. This creates a formidable barrier against rust, ensuring absolute protection during transport and storage. With this advanced treatment, your parts arrive in perfect condition, free from any corrosion.
2. Buffer Protection: Acknowledging the susceptibility of certain parts to impact, we envelop them in top-tier cushioning materials like foam boards and sponges. This protective layer acts as a shield against damage from collisions during transportation, guaranteeing that every part arrives in flawless condition.
3. Outer Packaging: Small cast steel parts are carefully placed in robust wooden boxes, filled to the brim with protective stuffing that prevents any movement during transit. For larger parts, we craft custom metal or wooden frames for optimal safety, and employ container transportation if needed. This meticulous packaging strategy ensures the parts' complete safety and integrity throughout their journey.

Shipping

1. Logistics Selection: We take pride in our strategic partnerships with top logistics companies. By meticulously evaluating your specific needs and product features, we choose the optimal transportation method—whether by road, rail, sea, or air—ensuring your goods are delivered with both speed and security.
2. Delivery Timeliness: For standard orders, we promise dispatch within 30 working days following production and inspection. For urgent requests, we offer adaptable solutions for expedited delivery, efficiently managing production and dispatch to meet your crucial deadlines with precision.
3. Logistics Tracking: Experience peace of mind with our cutting-edge real-time tracking service. Access our company's website or partner's logistics platform to effortlessly monitor your shipment using the order or tracking number, keeping you informed of your shipment's location and estimated delivery time at all stages.

FAQ

1 Q: What casting processing can we do?
A: Coated sand casting, investment casting, sand casting, Precision Casting, sodium silicate sand casting, silica sol-water glass composite precision casting.

2 Q: What materials can we cast?
A: The materials we can cast include carbon steel, stainless steel, alloy steel, Manganese steel, and ductile iron. We can also cast according to customers' demand specifications.

3 Q: What industry are we casting?
A: Agricultural machinery, construction machinery, railway transportation, commercial vehicles, oil and gas, industrial valves, mining, power sector/utility industry, architecture and engineering and so on.

4 Q: What's the lead time of production?
A: Producing samples takes about 30 days (model development 15-20 days, sample production 10 days).
Bulk order after the mold is finished, it needs about 40 days.

5. Q: How do we manage in-house inspections?
A: We manage general inspection in-house, such as material spectrometer test, physicalproperties test,CMM inspection, and dimension inspection with gauge. Some specialinspections, such as X-ray NDT test, need outsourcing.