Customer Designed Precision Casting with Customization and Powder Coating Features

Product Details
Customization: Available
Type: Customer Designed
Usage: Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying
Manufacturer/Factory & Trading Company

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  • Customer Designed Precision Casting with Customization and Powder Coating Features
  • Customer Designed Precision Casting with Customization and Powder Coating Features
  • Customer Designed Precision Casting with Customization and Powder Coating Features
  • Customer Designed Precision Casting with Customization and Powder Coating Features
  • Customer Designed Precision Casting with Customization and Powder Coating Features
  • Customer Designed Precision Casting with Customization and Powder Coating Features
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  • Overview
  • Product Description
  • Detailed Photos
  • Company Profile
  • Processing
  • Materials We Cast
  • OUR CERTIFICATE
  • Packaging & Shipping
  • FAQ
Overview

Basic Info.

Model NO.
A12H2
Material
Carbon Steel
Power Source
Diesel
Weight
Customer′s Demand
After-sales Service
Customization
Warranty
2 Years
Processing
Precision Casting/Investment Casting
Surface Treatment
Powder Coated
Surface Roughness
Ra0.8~Ra12.5
Size
According to Customer′s Drawings
Machining
Turning/Milling/Drilling/Grinding/Boring/Planing/
Machining Tolerance
0.005mm-0.01mm
Lead Time
30-40 Days
Sand Core
Resin Sand Core/Clay Sand Core
Inspection Tools
CMM/Gauges/Indicators
Heat Treatment
Quench and Temper
Transport
by Sea/by Train/by Air/by Truck
Package
Carton/Box/Pallets
Inspection Report
Yes
Shape
Customer Designed
Transport Package
Plastic Bags and Wooden Cartons
Specification
Customization
Trademark
Customer Demands
Origin
China
Production Capacity
500000

Product Description

Customer Designed Precision Casting with Customization and Powder Coating Features

Product Description

Application Heavy truck parts/ Light Truck parts/ Auto Spare Parts
Construction Machinery /Agricultural Machinery /
Valve / Pump / Elevator Part / Construction Tools / Fireflghting Equipment /etc
Process Mold Designed, Casting, Heat Treatment, Machining, Surface treatment, Inspection, Packing, Loading
Materials Grey cast iron, Ductile cast iron, Carbon steel, Stainless steel, Alloy Steel etc
Casting technical Clay dry sand casting / resin sand casting / precision casting / investment casting / lost wax casting / shell-mould / silica sol casting / water glass casting
Casting blank size 2mm-1500mm / according to customer's requirement
Casting blank weight 0.1kg-2000kg
Casting tolerance CT5-CT8
Machining tolerance 0.01mm
Machining Lathing / Milling / Turning / Boring / Drillig / Tapping / Grinding / etc
Surface qulity Ra0.8-Ra3.2 / according to customer requirement
Surface treatment Shot blasting / Polishing / Painting / Powder coating / Anodizing / Zinc plating / Nickel plating / blacking / etc
Quality control 100% inspection berore shipment
Design / File / formats 3D, Auto CAD (IGS,DXF,DXF,DWG,STP, STEP,STL,X-T) / Soild Works / Unigraphics / PDF /etc
Certification ISO9001:2008, IATF 16949
Package Bubble plastic bag / polybag / pallet / wooden case etc

Click here and send us your inquiry details! Unlock the potential of your projects by connecting with our expert team today. We are eager to provide you with personalized solutions and exceptional service to bring your vision to life.

Detailed Photos

Industy Sub-industry Part name Material Process Features Technical advantages
Agricultural machinery Tractor Steering arm Carbon steel Lost wax casting Load-bearing parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
Clutch parts Release bearing housing Carbon steel Lost wax casting Structural parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
Seeder parts Seeder template frame Carbon steel Lost wax casting Load-bearing parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

Customer Designed Precision Casting with Customization and Powder Coating Features
In the ever-evolving realm of modern agriculture, our precision-engineered casting parts for agricultural machinery are your key to unlocking unparalleled efficiency and reliability. Embrace the future of farming with our ingeniously designed and meticulously crafted solutions, where innovation meets excellence.


Agricultural machinery encompasses a vast and diverse range, from robust tractors that conquer expansive fields to highly efficient harvesters that gather bountiful crops, precision seeders that ensure accurate planting, and tillage machines that prepare the soil with unmatched precision. For each type of machinery, our expertly tailored casting solutions guarantee optimal performance and longevity.
Customer Designed Precision Casting with Customization and Powder Coating Features

Customer Designed Precision Casting with Customization and Powder Coating Features
Our comprehensive suite of casting processes includes sand casting, renowned for its capability to produce large, intricately detailed parts, and precision casting, which offers remarkable accuracy and superior surface finishes. These advanced techniques are further complemented by our selection of premium-grade materials, such as high-strength cast steel, wear-resistant ductile iron, and alloys that resist corrosion, ensuring durability and resilience.


In the realm of tractors, we meticulously cast pivotal components like engine blocks, transmission cases, and axles with precision craftsmanship. For harvesters, our masterfully engineered cutting blades, threshing drums, and conveyor parts guarantee seamless and efficient operation. Seeders depend on our accurate metering devices, while our durable plowshares and cultivator teeth significantly enhance the performance of tillage machines, ensuring superior agricultural productivity.

Quality is the bedrock of our operations, and we enforce rigorous quality control measures at every stage, from the initial inspection of raw materials to the final testing of finished products. Our cutting-edge inspection equipment, which includes spectrometers and non-destructive testing devices, ensures each casting part meets or exceeds global standards, such as ISO and ASTM, reflecting our unwavering commitment to excellence.


Driven by an unwavering commitment to excellence and backed by profound industry knowledge, our casting parts are the preferred choice for farmers and manufacturers around the globe. Partner with us to experience the transformative impact of superior casting technology and uncompromising quality, elevating your agricultural operations to new heights of success and efficiency.
Customer Designed Precision Casting with Customization and Powder Coating Features




Are you ready to elevate your operations to new heights? Click here and send us your inquiry details to discover how we can serve you better!

Company Profile

Customer Designed Precision Casting with Customization and Powder Coating Features
Qingdao Starise Metal Technology Co., Ltd. is a leader in industry and trade integration, focusing on cutting-edge research, innovative development, efficient production, and expansive global trade in precision casting parts. With an illustrious history spanning over three decades, our resolve is strengthened by a modern production facility covering 47,000 square meters, which includes 10,000 square meters dedicated to top-tier workshops. Our impressive annual production capacity of more than 30,000 tons of precision cast steel parts ensures our premium exports reach over 20 countries across Europe, America, Asia, and beyond.



Our History:

1. Founding Period (1996-1998):
Our journey commenced in 1996, nestled in the heart of Pingdu City, Qingdao, China, with a clear mission: to deliver exceptional precision casting solutions specifically crafted for the agricultural machinery and automotive axle industries. This foundational era was characterized by the creation of small-scale precision castings using the traditional silica gel precision casting techniques.


2. Technological Accumulation and Expansion (1998-2014):
A technological revolution began in 1998 with the adoption of advanced investment and sand casting technologies, facilitating the production of medium to large-scale precision castings. Achieving ISO9001 certification in 2006 became a pivotal point in our relentless pursuit of quality excellence. Between 2009 and 2014, we embarked on a substantial expansion, elevating facilities, enhancing production lines, and embracing state-of-the-art casting processes to expertly meet the diverse, multi-batch, and customized manufacturing needs.


3. Brand Marketing (2016-2020):
The year 2016 marked the evolution of our brand, as we actively participated in esteemed domestic and international exhibitions to elevate our brand's prestige. By 2017, our global market presence flourished, fostering long-lasting partnerships with international clients. By 2020, our dedication to innovation was demonstrated by securing multiple patented technologies, enhancing both product precision and quality.


4. Technological Innovation and Sustainable Development (2018-2024):
In 2018, we embarked on a visionary path by establishing a research and development center, dedicated to pioneering new materials and processes. Our 2019 breakthrough in environmentally friendly precision casting significantly reduced pollution while elevating casting quality. Acknowledged as a national high-tech enterprise in 2020, our excellence in technological innovation received official recognition.


5. Intelligent Manufacturing and Future Vision:
Confronting the global pandemic in 2019, we adeptly adapted our market strategy, bolstering our online marketing and service capabilities to ensure steadfast business growth. Our 2021 venture into intelligent manufacturing seamlessly integrates automation with information technology, markedly enhancing production efficiency and managerial expertise.


6. Looking Ahead:
Driven by an unwavering dedication to innovation-led development, Qingdao Starise Metal Technology Co., Ltd. is primed to achieve prominence within the global precision casting industry, crafting a future with a visionary perspective.




Customer Designed Precision Casting with Customization and Powder Coating Features

Processing

Customer Designed Precision Casting with Customization and Powder Coating Features

Materials We Cast

Material Carbon Steel Ductile Iron Alloy Steel Stainless Steel Manganese Steel
Material Grade/Designation ZG200-400
ZG230-450
ZG270-500
ZG310-570
ZG340-640
Q235
QT350-22L
QT400-18
QT400-18L
QT450-10
QT500-7
QT600-3
QT700-2
QT800-2
QT900-2
QTD800-10
QTD900-8
QTD1050-6
QTD1200-3
QTD1400-1
ZG20Mn, ZG30Mn
ZG40Mn, ZG20Mn2
ZG35CrMnSi, ZG40Cr
ZG35CrMo, ZG42CrMo
AH36,EH36,FH36
Q420qE,Q500qE
16MnDR
09MnNiDR
ZGD410-620
ZGD535-720
ZGD650-830
ZGD730-310
ZGD840-1030
ZGD1030-1240
ZGD1240-1450
06Cr19Ni10
022Cr19Ni10
06Cr17Ni12Mo2
022Cr17Ni12Mo2
06Cr18Ni12Mo2Cu2
015Cr21Ni26Mo5Cu2
12Cr13
30Cr13
68Cr17
022Cr12
10Cr17
019Cr19Mo2NbTi
022Cr23Ni5Mo3N
022Cr25Ni7Mo4N
05Cr17Ni4Cu4Nb
07Cr15Ni7Mo2AL
ZGMn13-1
ZGMn13-2
ZGMn13-3
ZGMn13Cr2
Q355B
Q460C
30Mn2Cr10
40Mn18Cr3
ZGMn18Cr2
 
Standard AISI - American Iron and Steel Institute
ASTM - American Society for Testing and Materials
DIN - Deutsches Institut für Normung
BS - British Standards
ANSI - American National Standards Institute
JIS - Japanese Industrial Standards
AFNOR - Association Française de Normalisation
AS - Standards Australia
ASME - American Society of Mechanical Engineers
EN--European Norm
GB--National Standard Chinese
Note Apart from the above materials, we can cast based on customers' specifications

Click here and send us your inquiry details! We are eager to collaborate with you and provide tailored solutions that perfectly meet your specifications. Let us help you turn your vision into reality with our cutting-edge technology and expert craftsmanship.

OUR CERTIFICATE

Customer Designed Precision Casting with Customization and Powder Coating Features

Packaging & Shipping

Packaging
  1. Rust Prevention Treatment: Our precision-engineered cast steel parts undergo an unparalleled rust prevention treatment. By applying top-tier rust inhibitors, we create an unparalleled dense anti-rust film, offering unrivaled protection during shipping and storage. Your parts arrive flawless, untouched by rust, ready for immediate use.
  2. Buffer Protection: Certain components require special attention to withstand transit challenges. We use premium buffer materials, including foam boards and sponges, to envelop these parts. This expertly crafted cushioning acts as an essential defense against potential impacts, ensuring your parts arrive in perfect condition, every time.
  3. Outer Packaging: To ensure the utmost safety in transit, small cast steel parts are cushioned in robust wooden boxes filled with secure stuffing, eliminating any movement. Larger parts are safeguarded in custom metal or wooden frames, with container transport options available for added protection. Our bespoke solutions ensure your parts' integrity from departure to delivery.
Customer Designed Precision Casting with Customization and Powder Coating Features

Customer Designed Precision Casting with Customization and Powder Coating Features
Shipping
  1. Logistics Selection: We establish strategic partnerships with leading logistics providers. By carefully analyzing your needs and product specifics, we choose the optimal mode of transportation—whether by road, rail, sea, or air. Our commitment is to deliver your goods swiftly, safely, and on schedule.
  2. Delivery Timeliness: Our promise for standard orders is dispatch within 30 working days post-production and inspection. For urgent requirements, we're ready to negotiate expedited timelines, streamlining production and dispatch to meet your critical deadlines with unmatched precision.
  3. Logistics Tracking: Stay in control with our cutting-edge real-time tracking service. Simply visit our official website or our partner's logistics platform, input your order or tracking number, and access continuous updates on your shipment's journey and expected arrival. You're informed, every step of the way.




FAQ



Customer Designed Precision Casting with Customization and Powder Coating Features
1 Q: What casting processing can we do?
A: Coated sand casting, investment casting, sand casting, Precision Casting, sodium silicate sand casting, silica sol-water glass composite precision casting.

2 Q: What materials can we cast?
A: The materials we can cast include carbon steel, stainless steel, alloy steel, Manganese steel, and ductile iron. We can also cast according to customers' demand specifications.

3 Q: What industry are we casting?
A: Agricultural machinery, construction machinery, railway transportation, commercial vehicles, oil and gas, industrial valves, mining, power sector/utility industry, architecture and engineering and so on.

4 Q: What's the lead time of production?
A: Producing samples takes about 30 days (model development 15-20 days, sample production 10 days).
Bulk order after the mold is finished, it needs about 40 days.

5. Q: How do we manage in-house inspections?
A: We manage general inspection in-house, such as material spectrometer test, physicalproperties test,CMM inspection, and dimension inspection with gauge. Some specialinspections, such as X-ray NDT test, need outsourcing.


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