Basic Info.
Casting Method
Thermal Gravity Casting
Process
Precision Casting
Molding Technics
Gravity Casting
Application
Agricultural Machinery Parts
Material
Carbon Steel, Stainless Steel, Ductile Iron, Low-C, Carbon Steel
Surface Preparation
Polishing, Painting, Galvanizing
Surface Roughness
Ra6.3, Ra0.8~Ra12.5
Machining Tolerance
+/-0.01mm, 0.002mm, 0.005mm, 0.01mm
Standard
Customer Request
Certification
ISO 9001:2008, IATF16949/ISO14001
Usage
Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying
After-Sales Service
on-Site
Processing
Precision Casting
Ingredient Ratio
Elements Such as Manganese, Silicon, Chromium, Et
Surface Treatment
Powder Coated/Painting/Sandblasting
Size
According to Customer′s Drawings
Machining
Turning/Milling/Drilling/Grinding/Boring/Planing/
Inspection Tools
CMM/Gauges/Indicators
Sand Core
Resin Sand Core/Clay Sand Core
Parts
Machinery Part, Industrial Parts, Vessel Part etc.
Heat Treatment
Quench and Temper
Transport
by Sea/by Train/by Air/by Truck
Trademark
Customer Demands
Transport Package
Plastic Bags and Wooden Cartons
Specification
According to product specifications
Product Description
Product Description
| Industy | Sub-industry | Material | Process | Application | Features | Technical advantages |
| Agricultural machinery | Tractor | Carbon steel | Lost wax casting | Steering Force Transfer Linkage for Agricultural Machinery | Load-bearing parts | Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
| Clutch parts | Carbon steel | Lost wax casting | Clutch Release Bearing Mounting Bracket for Agricultural Machinery | Structural parts | Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
| Seeder parts | Carbon steel | Lost wax casting | Seeder Structural Support Bracket | Load-bearing parts | Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
Detailed Photos
Casting parts for agricultural machinery are absolutely indispensable, serving as the very backbone for the seamless and robust operation of such sophisticated machinery. These components are pivotal in ensuring peak performance, encompassing critical parts like engines, transmission systems, and tillage devices. This includes essential items such as gearbox housings, plowshares, and harvester cutter shafts. Our expertly engineered high-strength cast steel (ZG series), wear-resistant high manganese steel (ZGMn13), and corrosion-resistant alloy materials ensure that our products exceed the rigorous demands of impact resistance, wear resistance, and anti-rust capabilities, even in the most challenging and extreme operational environments.
Our products are meticulously crafted to strictly adhere to international standards, including ASTM, EN, and ISO. They proudly bear globally recognized certifications like CE and API, symbolizing the exceptional quality and reliability that our discerning customers expect. These precision casting parts are exquisitely suited for a diverse range of agricultural machinery, including but not limited to tractors, combine harvesters, and seeders, ensuring versatile, reliable, and dependable performance across various applications.
In line with the cutting-edge trends of agricultural intelligence and lightweighting, we are at the forefront with our pioneering application of precision casting processes and the incorporation of advanced new materials, such as low-temperature steel ZG10MnNiCu. This groundbreaking innovation has dramatically enhanced the longevity and energy efficiency of our parts. Concurrently, it fosters groundbreaking innovation in customized and integrated designs, effectively minimizing maintenance costs and elevating the overall user experience to new heights.
High-quality casting parts play a crucial and transformative role in the agricultural machinery industry chain, acting as pivotal support for the advancement of global agricultural mechanization and fostering sustainable development. These components are instrumental in propelling the industry forward, contributing significantly to its growth and evolution in a world increasingly focused on sustainable practices and environmental stewardship.
Company Profile
Qingdao Starise Metal Technology Co., Ltd. stands as a trailblazer in seamlessly merging industrial prowess with global trade, focusing on the forefront of research, development, and worldwide distribution of precision casting components. With a remarkable legacy spanning over three decades, Starise Metal operates from a sprawling, cutting-edge production plant of 47,000 square meters, inclusive of a prestigious 10,000-square-meter workshop of the highest standards. Proudly, the company achieves an extraordinary annual production exceeding 30,000 tons of meticulously crafted precision cast steel parts. Renowned for unmatched excellence, Starise Metal's products are revered and trusted in over 20 countries across Europe, America, and Asia.
Our History:
1. Founding Period (1995-1998):
Established in 1996 in the thriving hub of Pingdu City, Qingdao, China, the company initially focused on delivering superior precision casting solutions specifically tailored for the dynamic agricultural machinery and automotive axle industries. During these formative years, the company excelled in small-scale production using traditional silica gel precision casting techniques, setting the foundation for future success.
2. Technological Accumulation and Expansion (1998-2014):
In 1998, the company embarked on a transformative journey, adopting cutting-edge investment and sand casting technologies to advance into medium to large-scale precision casting. Earning the prestigious ISO9001 certification in 2006 underscored the company's unwavering commitment to quality and dependability. Between 2009 and 2014, strategic expansions with the introduction of new production lines and efficient casting processes remarkably boosted production capacity to meet the diverse needs of multi-batch, customized manufacturing solutions.
3. Brand Marketing (2016-2020):
By 2016, the company embraced brand enhancement as a core strategy, actively engaging in prominent domestic and international industry exhibitions to amplify brand visibility. A solidified global market presence emerged in 2017 with the establishment of lasting partnerships with international clientele. By 2020, the development of numerous patented technologies significantly elevated product precision and quality, solidifying the company's reputation as an industry leader.
4. Technological Innovation and Sustainable Development (2018-2024):
In 2018, the establishment of a specialized R&D center marked a new era of exploration into novel materials and processes. The company innovated an environmentally-conscious precision casting process in 2019, dramatically reducing emissions and enhancing casting quality. Recognized as a national high-tech enterprise in 2020, the company's technological advancements are now officially celebrated.
5. Intelligent Manufacturing and Future Vision:
During the global pandemic of 2019, the company demonstrated agility by swiftly evolving its market strategy, enhancing online marketing and service capabilities to sustain steady business growth. The introduction of an intelligent manufacturing program in 2021 seamlessly integrated automation and information technology, elevating both production efficiency and management excellence.
6. Looking Ahead:
Starise Metal remains unwavering in its dedication to an innovation-centric development philosophy, continuously striving to secure a leading edge in the global precision casting industry.Processing
Materials We Cast
| Material | Carbon Steel | Ductile Iron | Alloy Steel | Stainless Steel | Manganese Steel |
| Material Grade/Designation | ZG200-400
ZG230-450
ZG270-500
ZG310-570
ZG340-640
Q235 | QT350-22L
QT400-18
QT400-18L
QT450-10
QT500-7
QT600-3
QT700-2
QT800-2
QT900-2
QTD800-10
QTD900-8
QTD1050-6
QTD1200-3
QTD1400-1 | ZG20Mn, ZG30Mn
ZG40Mn, ZG20Mn2
ZG35CrMnSi, ZG40Cr
ZG35CrMo, ZG42CrMo
AH36,EH36,FH36
Q420qE,Q500qE
16MnDR
09MnNiDR
ZGD410-620
ZGD535-720
ZGD650-830
ZGD730-310
ZGD840-1030
ZGD1030-1240
ZGD1240-1450 | 06Cr19Ni10
022Cr19Ni10
06Cr17Ni12Mo2
022Cr17Ni12Mo2
06Cr18Ni12Mo2Cu2
015Cr21Ni26Mo5Cu2
12Cr13
30Cr13
68Cr17
022Cr12
10Cr17
019Cr19Mo2NbTi
022Cr23Ni5Mo3N
022Cr25Ni7Mo4N
05Cr17Ni4Cu4Nb
07Cr15Ni7Mo2AL | ZGMn13-1
ZGMn13-2
ZGMn13-3
ZGMn13Cr2
Q355B
Q460C
30Mn2Cr10
40Mn18Cr3
ZGMn18Cr2
|
| Standard | AISI - American Iron and Steel Institute
ASTM - American Society for Testing and Materials
DIN - Deutsches Institut für Normung
BS - British Standards
ANSI - American National Standards Institute
JIS - Japanese Industrial Standards
AFNOR - Association Française de Normalisation
AS - Standards Australia
ASME - American Society of Mechanical Engineers
EN--European Norm
GB--National Standard Chinese |
| Note | Apart from the above materials, we can cast based on customers' specifications |
OUR CERTIFICATE
Packaging & Shipping
Packaging
Rust Prevention Treatment:
To ensure our cast steel parts maintain their pristine condition and robust longevity, we apply top-tier rust prevention treatments. This includes the application of cutting-edge anti-rust paint or the meticulous coating of rust-inhibiting oils. These measures are absolutely vital for the protection of parts during both transit and storage. For components that will face aggressive, corrosive environments typical in industries like chemical or petroleum, we further enhance durability with specialized anti-corrosion coatings, offering an unparalleled layer of defense and strength.
Cushioning Packaging:
To guarantee the utmost safety and avert any potential damage from impacts during transit, our packaging process is reinforced with superior cushioning materials. We utilize premium-grade foam plastics, durable sponges, and cutting-edge air cushion films. Precision cast steel components, especially those with exacting precision standards for industries demanding immediate precision or rapid delivery, are carefully encased in multi-layered cushioning. This comprehensive protective approach ensures their stability and pristine condition are flawlessly preserved throughout the entire transportation journey.
Shipping
Transportation Route Planning:
Before embarking on any transport mission, strategic route planning is essential. This involves a thorough evaluation of road conditions, bridge load capacities, and tunnel clearances to guarantee the unobstructed passage of our transport vehicles. In cases involving particularly large or heavy cast steel parts, proactive liaison with road authorities is undertaken. This ensures that all necessary transportation permits are acquired, and any required escort measures are meticulously arranged, paving the way for a safe and streamlined delivery process.
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Transportation Insurance:
To safeguard against unforeseen transport risks, securing comprehensive transportation insurance for our prized cast steel components is highly recommended. When selecting the ideal insurance plan, essential factors such as the intrinsic value of the goods, the preferred mode of transport, and the specific route must be taken into account. This all-encompassing approach ensures a custom-tailored insurance solution, providing peace of mind and financial security throughout the entire transportation journey.
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Loading and Unloading Requirements:
For the safe and efficient loading and unloading of cast steel parts, the use of cutting-edge equipment like state-of-the-art forklifts and cranes operated by seasoned professionals is imperative. Throughout this intricate process, the utmost care is exercised to prevent any collisions or damage to the components. Additionally, maintaining the safety and stability of the equipment itself is a top priority, guaranteeing a seamless and secure operation from beginning to end.
FAQ
1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into mould, thus to achieve the shape of a product.
2. Q: Which casting method is used To produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can creat accurate dimensions, smooth surface finish, and net shape.
3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.
4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, less or no machining, no quantity limitations, and so no.
Address:
Qingdao, Shandong, China
Business Type:
Manufacturer/Factory
Business Range:
Auto, Motorcycle Parts & Accessories, Construction & Decoration, Industrial Equipment & Components, Manufacturing & Processing Machinery, Tools & Hardware, Transportation
Management System Certification:
ISO 9001, ISO 14001, IATF16949
Company Introduction:
Qingdao Starise Metal Technology Co., Ltd
OEM&ODM Precision Casting Experts
Industry And Trade Integrated Intelligent Manufacturing Global Supply Chain Services
Innovation gene
The company was founded in Qingdao, China's manufacturing highland. Its holding company has a modern production base of 47, 000 square meters, integrating the world's leading automated production line and precision testing system to build a closed loop of the whole industrial chain from raw materials to finished products. Through ISO 9001 and other international certifications, to achieve 100% digital control of key processes.
Core advantage
• Qingdao Port dividend: Adjacent to Huangdao Port, container logistics costs are reduced by 15%, and urgent orders can be delivered in 72 hours
Technical barrier
• The R&D team is LED by 20+ industry experts, and the annual R&D investment accounts for more than 5%
• Master the core process of precision casting, product tolerance accuracy up to ± 0.05mm
• Customized development capabilities covering commercial vehicles, agricultural machinery, construction, rail transit, valve parts and other fields
? Original "digital twin + fast proofing" system, sample delivery cycle reduced to 7 working days (industry average 15 days)
Why choose us:
• " Production - Foreign trade "dual engine drive
• Customized service
• Eliminate middleman markup
• Supply chain stability
• Transparent production process, factory inspection at any time
• The multilingual Foreign trade team provides 24-hour cross-border business support
