Precision Casting of Carbon Steel with Unique Shape Customization Options

• Customization: Available
• Type: Customer Designed
• Usage: Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying
• Model NO.: F333
• Material: Carbon Steel
• Power Source: Diesel
• Weight: Customer′s Demand
• After-sales Service: on-Site
• Warranty: 2 Years
• Processing: Precision Casting
• Ingredient Ratio: Elements Such as Manganese, Silicon, Chromium, Et
• Shape: Customeization
• Lead Time: 30-40 Days
• Surface Roughness: Ra0.8~Ra12.5
• Surface Treatment: Powder Coated/Painting/Sandblasting
• Size: According to Customer′s Drawings
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing/
• Machining Tolerance: 0.002mm, 0.005mm, 0.01mm
• Inspection Tools: CMM/Gauges/Indicators
• Sand Core: Resin Sand Core/Clay Sand Core
• Parts: Machinery Part, Industrial Parts, Vessel Part etc.
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Inspection Report: Yes
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: According to product specifications
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 500000

Product Description

Product Description

Industy	Sub-industry	Material	Process	Application	Features	Technical advantages
Agricultural machinery	Tractor	Carbon steel	Lost wax casting	Steering Force Transfer Linkage for Agricultural Machinery	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Clutch parts	Carbon steel	Lost wax casting	Clutch Release Bearing Mounting Bracket for Agricultural Machinery	Structural parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Seeder parts	Carbon steel	Lost wax casting	Seeder Structural Support Bracket	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

Detailed Photos

Casting parts for agricultural machinery are indispensable, serving as the backbone for the seamless and robust operation of such machinery. These components are pivotal, encompassing critical parts like engines, transmission systems, and tillage devices. This includes essential items such as gearbox housings, plowshares, and harvester cutter shafts. Our use of high-strength cast steel (ZG series), wear-resistant high manganese steel (ZGMn13), and corrosion-resistant alloy materials ensures that our products meet the rigorous demands of impact resistance, wear resistance, and anti-rust capabilities, even in challenging and extreme operational environments.

Our products are meticulously designed to strictly adhere to international standards, including ASTM, EN, and ISO. They proudly bear certifications like CE and API, symbolizing the quality and reliability that our customers expect. These precision casting parts are perfectly suited for a diverse range of agricultural machinery, including but not limited to tractors, combine harvesters, and seeders, ensuring versatile and dependable performance across different applications.

In line with the evolving trends of agricultural intelligence and lightweighting, we are at the forefront with our application of precision casting processes and the incorporation of advanced new materials, such as low-temperature steel ZG10MnNiCu. This innovation has dramatically enhanced the longevity and energy efficiency of our parts. Concurrently, it fosters innovation in customized and integrated designs, effectively minimizing maintenance costs and elevating the overall user experience.

High-quality casting parts play a crucial role in the agricultural machinery industry chain, acting as pivotal support for the advancement of global agricultural mechanization and fostering sustainable development. These components are instrumental in propelling the industry forward, contributing significantly to its growth and evolution in a world increasingly focused on sustainable practices.

Company Profile

Qingdao Starise Metal Technology Co., Ltd. stands as a beacon of excellence in the seamless fusion of industry and trade, dedicated to pioneering advancements in the research, development, and worldwide distribution of precision casting components. With a rich heritage spanning over three decades, our state-of-the-art manufacturing facility covers an expansive area of 47,000 square meters, featuring an ultra-modern 10,000-square-meter high-standard workshop. Our impressive annual production capacity exceeds 30,000 tons of precision cast steel components, earning us trust and acclaim across more than 20 countries and regions globally, including key markets in Europe, America, and Asia.

Our History:

1. Founding Period (1995-1998):
Established in 1996 in the vibrant city of Pingdu, Qingdao, China, Qingdao Starise Metal initially focused on delivering premium precision casting solutions specifically designed for the agricultural machinery and automotive axle industries. During this pivotal period, we distinguished ourselves by excelling in the production of small-scale precision castings utilizing traditional silica gel precision casting techniques.

2. Technological Accumulation and Expansion (1998-2014):
In 1998, we embraced cutting-edge investment and sand casting technologies, propelling our capabilities to encompass medium and large-scale precision castings. Our achievement of ISO9001 certification in 2006 affirmed our unwavering commitment to quality and reliability. Between 2009 and 2014, we embarked on a significant expansion journey, introducing new production lines and optimized casting processes, which bolstered our production capacity to meet the diverse demands of multi-batch, customized manufacturing.

3. Brand Marketing (2016-2020):
By 2016, our focus shifted towards amplifying our brand presence through active engagement in domestic and international industry exhibitions, significantly enhancing our brand visibility. Our strengthened global market presence in 2017 resulted in enduring partnerships with international clientele. By 2020, the development and application of multiple patented technologies further elevated our product precision and quality.

4. Technological Innovation and Sustainable Development (2018-2024):
In 2018, the establishment of a dedicated R&D center propelled our exploration into new materials and processes. Pioneering an eco-friendly precision casting process in 2019, we significantly reduced production emissions while enhancing casting quality. Recognized as a national high-tech enterprise in 2020, our technological innovation accomplishments are now officially acknowledged.

5. Intelligent Manufacturing and Future Vision:
During the 2019 global pandemic, our company adeptly adjusted its market strategy, enhancing online marketing and service capabilities to ensure continued business momentum. The 2021 launch of our intelligent manufacturing program, integrating automation and information technology, has elevated our production efficiency and management capabilities.

6. Looking Ahead:
Starise Metal remains resolute in its commitment to an innovation-driven development philosophy, relentlessly pursuing a leadership position in the global precision casting industry.

Processing

Materials We Cast

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Packaging & Shipping

Packaging

Rust Prevention Treatment:
To ensure the enduring quality and robust longevity of our precision cast steel components, we utilize cutting-edge rust prevention techniques. These might involve the application of advanced anti-corrosion paints or the careful use of rust-inhibiting oils. Such preemptive measures are vital for maintaining the integrity of parts during transport and storage. For components destined for harsh, corrosive environments typical of the chemical or petroleum industries, we may also apply specialized anti-corrosion coatings, enhancing their durability and providing additional protection.

Cushioning Packaging:
To guarantee maximum safety and minimize any risk of damage during transit, our packaging process is meticulously designed with robust cushioning materials. We employ premium foam plastics, durable sponges, and state-of-the-art air cushion films. Especially for precision cast steel parts adhering to stringent quality standards in time-sensitive industries, we utilize a multi-layered cushioning approach. This method ensures the parts remain stable and immaculate throughout their journey.

Shipping

Transportation Route Planning:
Strategic planning is crucial before initiating any transportation project. This includes a meticulous evaluation of road conditions, bridge load capacities, and tunnel clearances to facilitate the smooth transit of our vehicles. For exceptionally large or heavy cast steel components, proactive coordination with road authorities is essential. This ensures all necessary transportation permits are secured, and any required escort arrangements are made, guaranteeing a safe and efficient delivery.
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Transportation Insurance:
To mitigate unforeseen transportation risks, it is prudent to acquire comprehensive insurance for our valuable cast steel components. When selecting an insurance plan, it is crucial to consider factors such as the product's inherent value, the transportation modal choice, and the specific route. This comprehensive approach ensures a tailor-made insurance policy is chosen, providing peace of mind and financial security throughout the entire transportation process.
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Loading and Unloading Requirements:
The safe and efficient handling of cast steel parts during loading and unloading demands precision and the use of specialized, cutting-edge equipment, including advanced forklifts and cranes operated by skilled experts. During these operations, we prioritize the utmost care to prevent any damage or collisions with the parts. Additionally, ensuring the safety and stability of the operational equipment is essential, guaranteeing a seamless and secure process from beginning to end.

FAQ

1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into mould, thus to achieve the shape of a product.

2. Q: Which casting method is used To produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can creat accurate dimensions, smooth surface finish, and net shape.

3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.

4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, less or no machining, no quantity limitations, and so no.