Customized Carbon Steel with Precision Casting and Element Composition

Product Details
Customization: Available
Type: Customer Designed
Usage: Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying
Manufacturer/Factory & Trading Company

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  • Customized Carbon Steel with Precision Casting and Element Composition
  • Customized Carbon Steel with Precision Casting and Element Composition
  • Customized Carbon Steel with Precision Casting and Element Composition
  • Customized Carbon Steel with Precision Casting and Element Composition
  • Customized Carbon Steel with Precision Casting and Element Composition
  • Customized Carbon Steel with Precision Casting and Element Composition
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  • Overview
  • Product Description
  • Detailed Photos
  • Company Profile
  • Processing
  • Materials We Cast
  • OUR CERTIFICATE
  • Packaging & Shipping
  • FAQ
Overview

Basic Info.

Model NO.
F333
Material
Carbon Steel
Power Source
Diesel
Weight
Customer′s Demand
After-sales Service
on-Site
Warranty
2 Years
Processing
Precision Casting
Ingredient Ratio
Elements Such as Manganese, Silicon, Chromium, Et
Shape
Customeization
Lead Time
30-40 Days
Surface Roughness
Ra0.8~Ra12.5
Surface Treatment
Powder Coated/Painting/Sandblasting
Size
According to Customer′s Drawings
Machining
Turning/Milling/Drilling/Grinding/Boring/Planing/
Machining Tolerance
0.002mm, 0.005mm, 0.01mm
Inspection Tools
CMM/Gauges/Indicators
Sand Core
Resin Sand Core/Clay Sand Core
Parts
Machinery Part, Industrial Parts, Vessel Part etc.
Heat Treatment
Quench and Temper
Transport
by Sea/by Train/by Air/by Truck
Inspection Report
Yes
Transport Package
Plastic Bags and Wooden Cartons
Specification
According to product specifications
Trademark
Customer Demands
Origin
China
Production Capacity
500000

Product Description

Customized Carbon Steel with Precision Casting and Element Composition

Product Description

Industy Sub-industry Material Process Application Features Technical advantages
Agricultural machinery Tractor  Carbon steel Lost wax casting Steering Force Transfer Linkage for Agricultural Machinery Load-bearing parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
Clutch parts Carbon steel Lost wax casting Clutch Release Bearing Mounting Bracket for Agricultural Machinery Structural parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
Seeder parts Carbon steel Lost wax casting Seeder Structural Support Bracket Load-bearing parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

Detailed Photos

Customized Carbon Steel with Precision Casting and Element Composition
Casting parts for agricultural machinery are nothing short of indispensable. They serve as the backbone for the seamless and robust operation of such critical machinery. At the core of this functionality are components like engines, transmission systems, and tillage devices, including vital items such as gearbox housings, plowshares, and harvester cutter shafts. Our use of premium high-strength cast steel (ZG series), wear-resistant high manganese steel (ZGMn13), and corrosion-resistant alloy materials guarantees that our products meet the demanding needs of impact resistance, wear resistance, and anti-rust capabilities, even in the most challenging and extreme operational environments.

Our products are meticulously crafted to conform strictly to international standards, including ASTM, EN, and ISO. They proudly carry certifications like CE and API, embodying the quality and reliability that our customers expect and deserve. These precision casting parts are ideally suited for a wide array of agricultural machinery, including but not limited to tractors, combine harvesters, and seeders, ensuring versatile and dependable performance across various applications.

In alignment with the evolving trends of agricultural intelligence and lightweighting, we are leading the charge with our cutting-edge application of precision casting processes. Coupled with the integration of advanced new materials, such as the innovative low-temperature steel ZG10MnNiCu, this advancement has significantly enhanced the longevity and energy efficiency of our parts. Simultaneously, it fosters groundbreaking innovation in customized and integrated designs, effectively minimizing maintenance costs and elevating the overall user experience to new heights.

High-quality casting parts are pivotal in the agricultural machinery industry chain, acting as essential support for the advancement of global agricultural mechanization. They are instrumental in fostering sustainable development, driving the industry forward, and contributing significantly to its growth and evolution in a world increasingly focused on sustainable practices. These components are a testament to our commitment to propelling the industry towards a greener and more efficient future.
Customized Carbon Steel with Precision Casting and Element Composition

Company Profile

Customized Carbon Steel with Precision Casting and Element Composition
Qingdao Starise Metal Technology Co., Ltd. stands as a beacon of excellence, deftly merging industry and trade to specialize in the forefront of precision casting research, development, and global distribution. With an astounding legacy of over 30 years, the company is anchored in a cutting-edge production complex sprawling across 47,000 square meters, including a 10,000-square-meter high-standard workshop. It proudly commands an annual production scale exceeding 30,000 tons of precision cast steel parts. The prestigious Starise Metal brand is synonymous with quality, earning the trust and recognition in over 20 countries and regions worldwide, including Europe, America, and Asia.

Our History:

1. Founding Period (1995-1998):
Established in 1996 in Pingdu City, Qingdao, China, Qingdao Starise Metal Technology Co., Ltd. initially focused on delivering premium precision casting solutions uniquely crafted for the agricultural machinery and automotive axle industries. During these formative years, the company thrived by producing meticulous small-scale precision castings, leveraging the traditional silica gel precision casting technique.


2. Technological Accumulation and Expansion (1998-2014):
In 1998, the company embraced a transformative era by adopting cutting-edge investment and sand casting technologies, extending capabilities to medium and large-scale precision castings. The prestigious ISO9001 certification awarded in 2006 further underscored the company's unwavering commitment to quality and reliability. From 2009 to 2014, remarkable expansion included the introduction of new production lines and advanced casting processes, significantly enhancing capacity to cater to the multifaceted needs of multi-batch, customized manufacturing.


3. Brand Marketing (2016-2020):
By 2016, the company embarked on a mission to amplify its brand presence through proactive engagement in both domestic and international industry exhibitions, elevating brand visibility. Its foothold in the global market solidified in 2017 with the establishment of enduring partnerships with international clientele. By 2020, the development of numerous patented technologies further elevated product precision and quality to new heights.


4. Technological Innovation and Sustainable Development (2018-2024):
In 2018, the foundation of a dedicated R&D center catapulted the company into pioneering new material and process explorations. By 2019, the company had introduced an eco-friendly precision casting process, significantly lowering emissions while dramatically enhancing casting quality. In 2020, the company's technological innovation prowess was formally recognized with the status of a national high-tech enterprise.


5. Intelligent Manufacturing and Future Vision:
In response to the 2019 global pandemic, the company adeptly recalibrated its market strategy, bolstering online marketing and service capabilities to sustain robust business growth. The initiation of an intelligent manufacturing program in 2021 seamlessly integrated automation and information technology, significantly elevating production efficiency and management acumen.


6. Looking Ahead:
Starise Metal remains resolute in its quest for innovation-driven development, steadfastly aiming to secure a leading position on the global stage of the precision casting industry.


Customized Carbon Steel with Precision Casting and Element Composition

Processing

Customized Carbon Steel with Precision Casting and Element Composition

Materials We Cast

Material Carbon Steel Ductile Iron Alloy Steel Stainless Steel Manganese Steel
Material Grade/Designation ZG200-400
ZG230-450
ZG270-500
ZG310-570
ZG340-640
Q235
QT350-22L
QT400-18
QT400-18L
QT450-10
QT500-7
QT600-3
QT700-2
QT800-2
QT900-2
QTD800-10
QTD900-8
QTD1050-6
QTD1200-3
QTD1400-1
ZG20Mn, ZG30Mn
ZG40Mn, ZG20Mn2
ZG35CrMnSi, ZG40Cr
ZG35CrMo, ZG42CrMo
AH36,EH36,FH36
Q420qE,Q500qE
16MnDR
09MnNiDR
ZGD410-620
ZGD535-720
ZGD650-830
ZGD730-310
ZGD840-1030
ZGD1030-1240
ZGD1240-1450
06Cr19Ni10
022Cr19Ni10
06Cr17Ni12Mo2
022Cr17Ni12Mo2
06Cr18Ni12Mo2Cu2
015Cr21Ni26Mo5Cu2
12Cr13
30Cr13
68Cr17
022Cr12
10Cr17
019Cr19Mo2NbTi
022Cr23Ni5Mo3N
022Cr25Ni7Mo4N
05Cr17Ni4Cu4Nb
07Cr15Ni7Mo2AL
ZGMn13-1
ZGMn13-2
ZGMn13-3
ZGMn13Cr2
Q355B
Q460C
30Mn2Cr10
40Mn18Cr3
ZGMn18Cr2
 
Standard AISI - American Iron and Steel Institute
ASTM - American Society for Testing and Materials
DIN - Deutsches Institut für Normung
BS - British Standards
ANSI - American National Standards Institute
JIS - Japanese Industrial Standards
AFNOR - Association Française de Normalisation
AS - Standards Australia
ASME - American Society of Mechanical Engineers
EN--European Norm
GB--National Standard Chinese
Note Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Customized Carbon Steel with Precision Casting and Element Composition

Packaging & Shipping

Customized Carbon Steel with Precision Casting and Element Composition
Packaging

Rust Prevention Treatment:
To ensure the enduring quality and longevity of our customized carbon steel components, we utilize cutting-edge rust prevention strategies. This includes the application of advanced anti-rust paints or precise use of rust-inhibiting oils. These essential procedures protect each piece during transportation and storage. For components destined for demanding environments like the chemical or petroleum industries, we offer specialized anti-corrosion coatings that provide an extra layer of defense and resilience.

Cushioning Packaging:
Our packaging process is meticulously designed to ensure the utmost safety and prevent any damage during transit. We employ high-quality cushioning materials such as durable foam plastics, resilient sponges, and innovative air cushion films. Precision cast steel parts, especially those with rigorous accuracy requirements or urgent delivery schedules, are enveloped in multi-layered cushioning, ensuring their stability and maintaining their flawless condition throughout their journey.

Shipping

Transportation Route Planning:

Carefully strategized route planning is essential for any transportation task. We conduct thorough assessments of road conditions, bridge load capacities, and tunnel clearances to guarantee smooth passage for our vehicles. For particularly large or heavy cast steel parts, advance coordination with road authorities is crucial. This ensures necessary permits and escort arrangements are secured, allowing for a safe and seamless delivery process.
·
Transportation Insurance:
To mitigate unexpected transport risks, securing comprehensive transportation insurance for our valuable cast steel components is a prudent choice. Selecting the right insurance plan involves assessing various factors such as the intrinsic value of the items, the transport mode, and the specific route. This comprehensive approach ensures a customized insurance solution is in place, providing peace of mind and robust financial protection throughout the transport journey.
·
Loading and Unloading Requirements:
Ensuring the safe and efficient handling of our cast steel parts requires specialized equipment like modern forklifts and cranes, operated by trained professionals. During loading and unloading, every precaution is taken to prevent collisions or damage. Priority is also given to maintaining the safety and stability of the equipment, ensuring a smooth and secure operation from start to finish.
Customized Carbon Steel with Precision Casting and Element Composition

FAQ

Customized Carbon Steel with Precision Casting and Element Composition1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into mould, thus to achieve the shape of a product.

2. Q: Which casting method is used To produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can creat accurate dimensions, smooth surface finish, and net shape.

3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.

4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, less or no machining, no quantity limitations, and so
no.

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