Carbon Steel with Customized Shapes and Precision Casting Techniques

• Customization: Available
• Type: Customer Designed
• Usage: Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying
• Model NO.: F333
• Material: Carbon Steel
• Power Source: Diesel
• Weight: Customer′s Demand
• After-sales Service: on-Site
• Warranty: 2 Years
• Processing: Precision Casting
• Ingredient Ratio: Elements Such as Manganese, Silicon, Chromium, Et
• Shape: Customeization
• Lead Time: 30-40 Days
• Surface Roughness: Ra0.8~Ra12.5
• Surface Treatment: Powder Coated/Painting/Sandblasting
• Size: According to Customer′s Drawings
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing/
• Machining Tolerance: 0.002mm, 0.005mm, 0.01mm
• Inspection Tools: CMM/Gauges/Indicators
• Sand Core: Resin Sand Core/Clay Sand Core
• Parts: Machinery Part, Industrial Parts, Vessel Part etc.
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Inspection Report: Yes
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: According to product specifications
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 500000

Product Description

Product Description

Industy	Sub-industry	Material	Process	Application	Features	Technical advantages
Agricultural machinery	Tractor	Carbon steel	Lost wax casting	Steering Force Transfer Linkage for Agricultural Machinery	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Clutch parts	Carbon steel	Lost wax casting	Clutch Release Bearing Mounting Bracket for Agricultural Machinery	Structural parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Seeder parts	Carbon steel	Lost wax casting	Seeder Structural Support Bracket	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

Detailed Photos

Casting parts for agricultural machinery are absolutely essential, serving as the foundational backbone for the seamless and robust operation of such machinery. These components are pivotal, encompassing critical parts like engines, transmission systems, and tillage devices. This includes vital items such as gearbox housings, plowshares, and harvester cutter shafts. Our use of superior high-strength cast steel (ZG series), wear-resistant high manganese steel (ZGMn13), and corrosion-resistant alloy materials ensures that our products meet the exceptional demands of impact resistance, wear resistance, and anti-rust capabilities, even in the most challenging and extreme operational environments.

Our products are meticulously designed to rigorously adhere to international standards, including ASTM, EN, and ISO. They proudly bear prestigious certifications like CE and API, symbolizing the unparalleled quality and reliability that our discerning customers expect. These precision casting parts are perfectly suited for a diverse range of agricultural machinery, including but not limited to tractors, combine harvesters, and seeders, ensuring versatile and dependable performance across a variety of applications.

Aligning with the evolving trends of agricultural intelligence and lightweighting, we are leading the charge with our application of precision casting processes and the incorporation of cutting-edge new materials, such as innovative low-temperature steel ZG10MnNiCu. This breakthrough innovation has dramatically enhanced the longevity and energy efficiency of our parts. Concurrently, it fosters groundbreaking innovation in customized and integrated designs, effectively minimizing maintenance costs and significantly elevating the overall user experience.

High-quality casting parts play a crucial role in the agricultural machinery industry chain, acting as vital support for the advancement of global agricultural mechanization and fostering sustainable development. These components are instrumental in propelling the industry forward, contributing significantly to its growth and evolution in a world increasingly focused on environmentally sustainable practices.

Company Profile

Qingdao Starise Metal Technology Co., Ltd. is a trailblazer at the forefront of industry and trade integration, specializing in the latest advancements in research, development, and worldwide distribution of precision casting components. Armed with over three decades of industry mastery, the company operates a cutting-edge production facility that stretches across an impressive 47,000 square meters, inclusive of a 10,000-square-meter high-standard workshop. The company takes pride in achieving a remarkable annual production exceeding 30,000 tons of precision-cast steel parts. Starise Metal's exceptional products are renowned and consistently trusted across more than 20 countries and regions, including the dynamic markets of Europe, America, and Asia.

Our History:

1. Founding Period (1995-1998):
Established in 1996 in Pingdu City, Qingdao, China, the company initially focused on delivering premier precision casting solutions specifically designed for the agricultural machinery and automotive axle industries. During these early formative years, the company distinguished itself by producing expertly crafted small-scale precision castings using traditional silica gel precision casting technology.

2. Technological Accumulation and Expansion (1998-2014):
In 1998, the company embraced cutting-edge investment and sand casting technologies, progressing towards the production of medium and large-scale precision castings. Obtaining ISO9001 certification in 2006 underscored the company's unwavering commitment to quality and reliability. Between 2009 and 2014, the company embarked on significant expansion initiatives, which included the establishment of new production lines and enhanced casting processes, boosting production capacity to meet the diverse needs of multi-batch, customized manufacturing.

3. Brand Marketing (2016-2020):
By 2016, the company placed brand enhancement at the forefront of its strategy, actively participating in both domestic and international industry exhibitions to amplify brand visibility. Its global market presence solidified in 2017 through the establishment of enduring partnerships with international clients. By 2020, the development of multiple patented technologies further elevated product precision and quality to new heights.

4. Technological Innovation and Sustainable Development (2018-2024):
In 2018, the establishment of a dedicated R&D center accelerated the exploration of innovative materials and processes. The company pioneered an eco-conscious precision casting process in 2019, significantly curbing production emissions while greatly enhancing casting quality. Officially acknowledged as a national high-tech enterprise in 2020, the company's achievements in technological innovation are now officially celebrated and recognized.

5. Intelligent Manufacturing and Future Vision:
In the midst of the 2019 global pandemic, the company swiftly adapted its market strategy, enhancing online marketing and service capabilities to ensure continuous business growth. The launch of an intelligent manufacturing program in 2021 seamlessly integrated automation and information technology to elevate production efficiency and management expertise.

6. Looking Ahead:
Starise Metal is resolute in its dedication to an innovation-focused development philosophy, continuously striving to secure a leading position in the global precision casting industry, guided by an unwavering commitment to excellence.

Processing

Materials We Cast

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Packaging & Shipping

Packaging

Rust Prevention Treatment:
To ensure the enduring quality and longevity of our precision cast steel components, we use top-tier rust prevention methods. This may involve the application of high-performance anti-rust paints or the careful use of rust-inhibiting oils. These proactive steps are vital for protecting our parts during both transit and storage. For elements bound for extremely corrosive environments, such as those in chemical or petroleum industries, we may employ specialized anti-corrosion coatings, adding a robust layer of defense and longevity.

Cushioning Packaging:
To guarantee unmatched safety and avert any potential impact damage during transit, our packaging strategy integrates durable cushioning materials. These consist of premium foam plastics, sturdy sponges, and cutting-edge air cushion films. Precision cast steel parts, especially those meeting rigorous precision demands and requiring swift delivery, are often wrapped in multiple layers of cushioning. This sophisticated layering secures their stability and maintains their impeccable condition throughout the journey.

Shipping

Transportation Route Planning:
Strategic planning of transportation routes is crucial before any transport operation. This involves a thorough evaluation of road conditions, bridge load limits, and tunnel clearances to facilitate the unhindered movement of our vehicles. For exceptionally large or heavy cast steel parts, communication with road authorities is essential to secure the necessary transport permits and any required escort arrangements, ensuring a seamless and secure delivery process.
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Transportation Insurance:
To guard against unexpected transport risks, it is recommended to secure comprehensive transportation insurance for our cherished cast steel parts. Choosing the right insurance plan involves considering various aspects such as the inherent value of the goods, the mode of transport, and the specific route. This comprehensive approach ensures a customized insurance solution, providing assurance and financial protection throughout the delivery.
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Loading and Unloading Requirements:
Safely and efficiently loading and unloading cast steel parts requires the use of cutting-edge equipment, such as modern forklifts and cranes, operated by experienced professionals. Throughout this operation, meticulous care is taken to avoid any collisions or damage. Maintaining the safety and stability of the equipment itself is paramount, ensuring a smooth, secure, and flawless operation from beginning to end.

FAQ

1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into mould, thus to achieve the shape of a product.

2. Q: Which casting method is used To produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can creat accurate dimensions, smooth surface finish, and net shape.

3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.

4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, less or no machining, no quantity limitations, and so no.