Custom Made Steel Casting Sand Casting Qingdao Railway Parts for Railway

• Customization: Available
• After-sales Service: Remote
• Warranty: 2 Years
• Model NO.: T111
• Customized: Customized
• Certification: ISO14001, ISO9001, IATF 16949
• Type: Sleeper
• Material: Mn13
• Processing: Coated Sand Casting
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing/
• Machining Tolerance: 0.002mm, 0.005mm, 0.01mm
• Lead Time: 20-30 Days
• Weight: Customization
• Parts: Railway Transportation
• Size: According to Customer′s Drawings
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Shape: Customer Designed
• Transport: by Sea/by Train/by Air/by Truck
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: According to product specifications
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 50000

Product Description

Product Description

Industy	Sub-industry	Part name	Material	Process	Technical advantages
Railway transportation	Railway parts	Wear plate	Mn13	Coated sand casting	The coated sand casting uses independent sand preparation, with stable quality, good product surface finish and high production efficiency.
	Railway parts	Stop block	Ductile Iron QT700-2	Coated sand casting	The coated sand casting uses independent sand preparation, with stable quality, good product surface finish and high production efficiency.
	Carriage parts	Carriage lock hook	Carbon steel	Lost wax casting	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

Detailed Photos

Company Profile

Qingdao Starise Metal Technology Co., Ltd. stands as a premier industry and trade integration titan, excelling in the research, development, production, and global distribution of precision casting components. With an impressive legacy of over three decades, the company boasts a state-of-the-art production facility sprawling across 47,000 square meters, including 10,000 square meters of high-caliber workshops, and an astounding annual capacity exceeding 30,000 tons of precision cast steel parts. Starise Metal's meticulous craftsmanship is revered across 20+ countries in Europe, America, Asia, and more, reflecting its unwavering commitment to quality and innovation.

Our History:

1. Founding Period (1996-1998):
Established in the heart of Pingdu City, Qingdao, China, in 1996, the company embarked on a mission to deliver unparalleled precision casting solutions to the agricultural machinery and automotive axle sectors. This era was marked by the creation of small-scale precision castings, utilizing traditional yet highly effective silica gel precision casting methodologies.

2. Technological Accumulation and Expansion (1998-2014):
The year 1998 marked a transformative phase as the company embraced cutting-edge investment and sand casting technologies, paving the way for crafting medium to large-scale precision castings. In 2006, attaining the prestigious ISO9001 certification underscored its dedication to quality excellence. From 2009 to 2014, the company witnessed significant infrastructural growth, introducing multiple advanced production lines and adopting lean casting processes to fulfill diverse and customized manufacturing demands with remarkable efficiency.

3. Brand Marketing (2016-2020):
2016 heralded a new era of brand elevation as the company actively engaged in both domestic and international exhibitions, amplifying its brand stature. By 2017, it had broadened its global footprint, forging enduring alliances with international partners. By the dawn of 2020, Starise Metal had mastered numerous patented technologies, significantly boosting product precision and quality, thereby cementing its reputation as a leader in the field.

4. Technological Innovation and Sustainable Development (2018-2024):
With a strategic investment in 2018, the company established a dedicated R&D center, channeling its focus into pioneering new materials and processes. By 2019, it had revolutionized its production with an eco-friendly precision casting process, drastically cutting down pollution emissions while enhancing casting quality. In 2020, the company's relentless pursuit of innovation earned it the distinguished title of a national high-tech enterprise, a testament to its technological prowess.

5. Intelligent Manufacturing and Future Vision:
Faced with the global pandemic in 2019, the company astutely revamped its market strategies, fortifying online marketing and service delivery to ensure continued business momentum. In 2021, it embarked on an intelligent manufacturing journey, seamlessly integrating automation with information technology to elevate production efficiency and management sophistication.

6. Looking Ahead:
Starise Metal remains unwaveringly dedicated to its core philosophy of innovation-driven growth, zealously aspiring to ascend as a global leader in the precision casting industry.

Processing

 

Materials We Cast

 

 

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Packaging & Shipping

Packaging

• Packaging Forms
  • Wooden Box Packaging: Our wooden box packaging is expertly designed for cast steel parts of all sizes and weights, offering unrivaled protection, especially for larger components. These robust wooden boxes boast excellent compressive and protective properties, effectively preventing any squeezing or collision mishaps during transit. To ensure maximum safety, each cast steel part is carefully wrapped in plastic film or oil paper before being snugly placed in the wooden box. To further secure the contents, we use wooden wedges or foam materials to prevent any movement within the box, guaranteeing a secure and stable journey.
  • Carton Packaging: Perfectly suited for smaller cast steel parts, our carton packaging combines lightweight convenience with cost-effectiveness. While it's crucial to ensure the carton's strength and moisture resistance, the process involves wrapping the cast steel parts in protective plastic or bubble bags before placing them in the carton. Fillers are meticulously used to immobilize the parts inside the carton, ensuring they remain stationary and undamaged throughout transportation.
  • Pallet Packaging: Ideal for large-scale production, our pallet packaging method is a staple in the agricultural and construction machinery industries for cast steel parts of consistent specifications. The process involves expertly stacking the parts on pallets, securing them with stretch film or strapping tape, thus facilitating easy handling and transportation by forklifts. This method ensures efficiency and reliability in delivering your bulk orders.

Shipping

• Selection of Mode
  • Road Transportation: For those requiring flexibility and rapid delivery for short distances or smaller shipments, road transportation is your go-to solution. It offers the advantage of direct delivery to the specified customer location. For larger cast steel parts, we provide specialized transportation solutions, such as large flatbed trucks or custom vehicles, ensuring safe and efficient delivery.
  • Railway Transportation: When it comes to long-distance and bulk shipments, railway transportation stands out with its substantial capacity, cost-efficiency, and safety. However, careful planning for loading, unloading, and transshipment is essential. Typically, cast steel parts are transported in containers or open wagons, safeguarding your products throughout their journey.
  • Waterway Transportation: For international or coastal destinations, waterway transportation presents an economical option with its significant capacity and low costs. While the speed is slower, our focus remains on moisture and rust prevention to maintain the integrity of your cast steel parts. We utilize either containers or bulk carriers, ensuring your goods are well-protected during the voyage.
  • Air Transportation: For urgent orders or when time is of the essence, such as with critical components in the URGET, air transportation is your solution, providing unmatched speed. Though it comes with higher costs and limitations on size and weight, the rapid delivery suits high-priority needs, guaranteeing your parts reach their destination with the utmost efficiency.

FAQ

 

1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into the mould, thus achieving the shape of a product.

2. Q: Which casting method is used to produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can create accurate dimensions, smooth surface finish, and net shape.

3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.

4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, less or no machining, no quantity limitations, and so on.

5. Q: What type of tooling is required for stainless steel casting?

A: A split aluminum tool or mold is used to create a wax pattern, which is then coated with layers of stucco and ceramic material. Before pouring the alloy, the wax will first be melted away, which is where the term "lost wax casting" originated. In other processes (forging, stamping, die casting), tooling is much more expensive.