Basic Info.
Casting Method
Thermal Gravity Casting
Process
Precision Casting
Molding Technics
Gravity Casting
Application
Agricultural Machinery Parts
Material
Carbon Steel, Stainless Steel, Ductile Iron, Low-C, Carbon Steel
Surface Preparation
Polishing, Painting, Galvanizing
Surface Roughness
Ra6.3, Ra0.8~Ra12.5
Machining Tolerance
+/-0.01mm, 0.002mm, 0.005mm, 0.01mm
Standard
Customer Request
Certification
ISO 9001:2008, IATF16949/ISO14001
Usage
Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying
After-Sales Service
on-Site
Processing
Precision Casting
Ingredient Ratio
Elements Such as Manganese, Silicon, Chromium, Et
Surface Treatment
Powder Coated/Painting/Sandblasting
Size
According to Customer′s Drawings
Machining
Turning/Milling/Drilling/Grinding/Boring/Planing/
Inspection Tools
CMM/Gauges/Indicators
Sand Core
Resin Sand Core/Clay Sand Core
Parts
Machinery Part, Industrial Parts, Vessel Part etc.
Heat Treatment
Quench and Temper
Transport
by Sea/by Train/by Air/by Truck
Trademark
Customer Demands
Transport Package
Plastic Bags and Wooden Cartons
Specification
According to product specifications
Product Description
Product Description
| Industy | Sub-industry | Material | Process | Application | Features | Technical advantages |
| Agricultural machinery | Tractor | Carbon steel | Lost wax casting | Steering Force Transfer Linkage for Agricultural Machinery | Load-bearing parts | Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
| Clutch parts | Carbon steel | Lost wax casting | Clutch Release Bearing Mounting Bracket for Agricultural Machinery | Structural parts | Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
| Seeder parts | Carbon steel | Lost wax casting | Seeder Structural Support Bracket | Load-bearing parts | Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
Detailed Photos
Casting parts for agricultural machinery are indispensable, serving as the backbone for the seamless and robust operation of such machinery. These components are pivotal, encompassing critical parts like engines, transmission systems, and tillage devices. This includes essential items such as gearbox housings, plowshares, and harvester cutter shafts. Our use of high-strength cast steel (ZG series), wear-resistant high manganese steel (ZGMn13), and corrosion-resistant alloy materials ensures that our products meet the rigorous demands of impact resistance, wear resistance, and anti-rust capabilities, even in challenging and extreme operational environments.
Our products are meticulously designed to strictly adhere to international standards, including ASTM, EN, and ISO. They proudly bear certifications like CE and API, symbolizing the quality and reliability that our customers expect. These precision casting parts are perfectly suited for a diverse range of agricultural machinery, including but not limited to tractors, combine harvesters, and seeders, ensuring versatile and dependable performance across different applications.
In line with the evolving trends of agricultural intelligence and lightweighting, we are at the forefront with our application of precision casting processes and the incorporation of advanced new materials, such as low-temperature steel ZG10MnNiCu. This innovation has dramatically enhanced the longevity and energy efficiency of our parts. Concurrently, it fosters innovation in customized and integrated designs, effectively minimizing maintenance costs and elevating the overall user experience.
High-quality casting parts play a crucial role in the agricultural machinery industry chain, acting as pivotal support for the advancement of global agricultural mechanization and fostering sustainable development. These components are instrumental in propelling the industry forward, contributing significantly to its growth and evolution in a world increasingly focused on sustainable practices.
Company Profile
Qingdao Starise Metal Technology Co., Ltd., a trailblazer in the fusion of industry and trade, excels in pioneering research, development, and the worldwide distribution of precision casting components. With a legacy of over 30 years, Starise operates a cutting-edge production facility sprawling over 47,000 square meters, inclusive of a 10,000-square-meter high-standard workshop. Commanding an annual production capacity exceeding 30,000 tons of precision cast steel parts, Starise Metal's offerings are trusted and celebrated across more than 20 countries and regions, including Europe, America, and Asia.
Our History:
1. Founding Period (1995-1998):
Incepted in 1996 in Pingdu City, Qingdao, China, Qingdao Starise Metal Technology Co., Ltd began its journey by delivering exemplary precision casting solutions tailored for the agricultural machinery and automotive axle industries. During its foundational phase, the company excelled in producing compact precision castings using traditional silica gel precision casting technology.
2. Technological Accumulation and Expansion (1998-2014):
In 1998, the company adopted cutting-edge investment and sand casting technologies, progressing to medium and large-scale precision castings. Earning ISO9001 certification in 2006 highlighted the company's unwavering commitment to quality and reliability. From 2009 to 2014, substantial growth involved the addition of new production lines and advanced casting processes, enhancing production capabilities to cater to multi-batch, customized manufacturing demands.
3. Brand Marketing (2016-2020):
By 2016, the company emphasized brand enhancement through active participation in domestic and international industry exhibitions, significantly boosting brand visibility. Establishing robust global market positions in 2017, Starise forged enduring partnerships with international clients. By 2020, the creation of multiple patented technologies significantly enhanced product precision and quality.
4. Technological Innovation and Sustainable Development (2018-2024):
The founding of a dedicated R&D center in 2018 accelerated the exploration of novel materials and methodologies. In 2019, the company introduced an eco-friendly precision casting process, reducing emissions while elevating casting quality. Acknowledged as a national high-tech enterprise in 2020, Starise's technological innovations earn official recognition.
5. Intelligent Manufacturing and Future Vision:
In response to the 2019 global pandemic, Starise rapidly adapted its marketing strategy, augmenting online marketing and service capabilities to ensure sustained business growth. The 2021 launch of an intelligent manufacturing program integrated automation and information technology to advance production efficiency and management expertise.
6. Looking Ahead:
Starise Metal is unwavering in its dedication to an innovation-led development strategy, continually striving to secure a leading role in the global precision casting industry.Processing
Materials We Cast
| Material | Carbon Steel | Ductile Iron | Alloy Steel | Stainless Steel | Manganese Steel |
| Material Grade/Designation | ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235 | QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1 | ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450 | 06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL | ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2 |
| Standard | AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese |
| Note | Apart from the above materials, we can cast based on customers' specifications |
OUR CERTIFICATE
Packaging & Shipping
Packaging
Rust Prevention Treatment:
To ensure the unparalleled preservation and enduring quality of our cast steel parts, we utilize state-of-the-art rust prevention treatments. This may involve the use of advanced anti-rust paint sprayed meticulously or precise applications of rust-inhibiting oils. These protective measures are vital for guarding the parts against the elements during both transportation and storage. For components destined for particularly harsh and corrosive environments, such as those found in chemical or petroleum industries, we extend our protective measures by applying specialized anti-corrosion coatings designed to offer an additional robust shield for enhanced durability and protection.
Cushioning Packaging:
In our quest for transporting excellence, we employ an impeccable packaging process that integrates superior cushioning materials to prevent any potential damage from impacts during transit. This involves using elite foam plastics, durable sponges, and cutting-edge air cushion films. Our precision cast steel parts, especially those with exacting precision standards required in industries that demand immediate precision or quick delivery, are often encased in a multi-layered cushioning setup. This comprehensive approach guarantees their steadfast stability and maintains their immaculate condition throughout the entire transportation journey.
Shipping
Transportation Route Planning:
Strategic and meticulous route planning is of utmost importance before any transportation operation. This involves an in-depth analysis of road conditions, bridge load capacities, and tunnel clearances to guarantee the seamless navigation of our transport vehicles. When dealing with especially large or heavy cast steel parts, proactive coordination with road authorities may become essential. This ensures that all necessary transportation permits are obtained, and any escort measures are adequately arranged, thus facilitating a safe, efficient, and timely delivery process.
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Transportation Insurance:
To safeguard against the unpredictable challenges of transport, it is highly recommended to obtain comprehensive transportation insurance for our prized cast steel parts. When selecting the ideal insurance plan, it is crucial to evaluate various elements, including the intrinsic value of the goods, the chosen mode of transport, and the specific transit route. This holistic evaluation ensures the selection of a bespoke insurance solution that provides unmatched peace of mind and robust financial protection throughout the entire transportation process.
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Loading and Unloading Requirements:
The meticulous and secure loading and unloading of our valuable cast steel parts are facilitated by the use of specialized equipment, such as cutting-edge forklifts and cranes operated by highly skilled professionals. During this process, every precaution is taken to avert any potential collisions or damage to the parts. Additionally, maintaining the operational safety and stability of the equipment itself is of paramount importance, ensuring a seamless and secure operation from beginning to end.
FAQ
1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into mould, thus to achieve the shape of a product.
2. Q: Which casting method is used To produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can creat accurate dimensions, smooth surface finish, and net shape.
3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.
4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, less or no machining, no quantity limitations, and so no.
Address:
Qingdao, Shandong, China
Business Type:
Manufacturer/Factory
Business Range:
Auto, Motorcycle Parts & Accessories, Construction & Decoration, Industrial Equipment & Components, Manufacturing & Processing Machinery, Tools & Hardware, Transportation
Management System Certification:
ISO 9001, ISO 14001, IATF16949
Company Introduction:
Qingdao Starise Metal Technology Co., Ltd
OEM&ODM Precision Casting Experts
Industry And Trade Integrated Intelligent Manufacturing Global Supply Chain Services
Innovation gene
The company was founded in Qingdao, China's manufacturing highland. Its holding company has a modern production base of 47, 000 square meters, integrating the world's leading automated production line and precision testing system to build a closed loop of the whole industrial chain from raw materials to finished products. Through ISO 9001 and other international certifications, to achieve 100% digital control of key processes.
Core advantage
• Qingdao Port dividend: Adjacent to Huangdao Port, container logistics costs are reduced by 15%, and urgent orders can be delivered in 72 hours
Technical barrier
• The R&D team is LED by 20+ industry experts, and the annual R&D investment accounts for more than 5%
• Master the core process of precision casting, product tolerance accuracy up to ± 0.05mm
• Customized development capabilities covering commercial vehicles, agricultural machinery, construction, rail transit, valve parts and other fields
? Original "digital twin + fast proofing" system, sample delivery cycle reduced to 7 working days (industry average 15 days)
Why choose us:
• " Production - Foreign trade "dual engine drive
• Customized service
• Eliminate middleman markup
• Supply chain stability
• Transparent production process, factory inspection at any time
• The multilingual Foreign trade team provides 24-hour cross-border business support