Basic Info.
Casting Method
Thermal Gravity Casting
Process
Precision Casting
Molding Technics
Gravity Casting
Application
Agricultural Machinery Parts
Material
Carbon Steel, Stainless Steel, Ductile Iron, Low-C, Carbon Steel
Surface Preparation
Polishing, Painting, Galvanizing
Surface Roughness
Ra6.3, Ra0.8~Ra12.5
Machining Tolerance
+/-0.01mm, 0.002mm, 0.005mm, 0.01mm
Standard
Customer Request
Certification
ISO 9001:2008, IATF16949/ISO14001
Usage
Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying
After-Sales Service
on-Site
Processing
Precision Casting
Ingredient Ratio
Elements Such as Manganese, Silicon, Chromium, Et
Surface Treatment
Powder Coated/Painting/Sandblasting
Size
According to Customer′s Drawings
Machining
Turning/Milling/Drilling/Grinding/Boring/Planing/
Inspection Tools
CMM/Gauges/Indicators
Sand Core
Resin Sand Core/Clay Sand Core
Parts
Machinery Part, Industrial Parts, Vessel Part etc.
Heat Treatment
Quench and Temper
Transport
by Sea/by Train/by Air/by Truck
Trademark
Customer Demands
Transport Package
Plastic Bags and Wooden Cartons
Specification
According to product specifications
Product Description
Product Description
| Industy | Sub-industry | Material | Process | Application | Features | Technical advantages |
| Agricultural machinery | Tractor | Carbon steel | Lost wax casting | Steering Force Transfer Linkage for Agricultural Machinery | Load-bearing parts | Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
| Clutch parts | Carbon steel | Lost wax casting | Clutch Release Bearing Mounting Bracket for Agricultural Machinery | Structural parts | Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
| Seeder parts | Carbon steel | Lost wax casting | Seeder Structural Support Bracket | Load-bearing parts | Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
Detailed Photos
Casting parts for agricultural machinery are absolutely essential, serving as the backbone for the seamless and robust operation of various machinery types. These components are truly vital, encompassing crucial parts like engines, transmission systems, and tillage devices. This includes indispensable items such as gearbox housings, plowshares, and harvester cutter shafts. Our exceptional use of high-strength cast steel (ZG series), wear-resistant high manganese steel (ZGMn13), and corrosion-resistant alloy materials guarantees that our products exceed the rigorous demands of impact resistance, wear resistance, and anti-rust capabilities, ensuring peak performance even in the most challenging and extreme operational environments.
Our products are meticulously engineered and designed to adhere strictly to international standards, including ASTM, EN, and ISO. They proudly carry certifications such as CE and API, symbolizing the unparalleled quality and reliability that our discerning customers expect. These precision casting parts are ideally suited for a wide range of agricultural machinery, including but not limited to tractors, combine harvesters, and seeders, guaranteeing versatile and dependable performance across diverse applications.
In alignment with the evolving trends of agricultural intelligence and lightweighting, we lead the industry with our application of precision casting processes and the integration of cutting-edge new materials, such as low-temperature steel ZG10MnNiCu. This innovation has profoundly enhanced the lifespan and energy efficiency of our parts. Simultaneously, it fosters groundbreaking innovation in customized and integrated designs, effectively reducing maintenance costs and significantly elevating the overall user experience.
High-quality casting parts are indispensable in the agricultural machinery industry chain, acting as pivotal support for the advancement of global agricultural mechanization and championing sustainable development. These components are instrumental in driving the industry forward, contributing significantly to its growth and evolution in a world increasingly focused on sustainability and future-forward practices.
Company Profile
Qingdao Starise Metal Technology Co., Ltd. stands at the forefront of industry and trade integration, excelling in the revolutionary research, development, and worldwide distribution of precision casting components. With an impressive legacy spanning over three decades, Starise Metal operates a cutting-edge production facility that covers an expansive 47,000 square meters, featuring a high-standard workshop of 10,000 square meters. The company proudly delivers an exceptional annual output exceeding 30,000 tons of precision cast steel parts. Starise Metal's world-class products command trust and recognition in more than 20 countries and regions across Europe, America, and Asia.
Our History:
1. Founding Period (1995-1998):
Established in 1996 in Pingdu City, Qingdao, China, our company embarked on a journey to deliver elite precision casting solutions, especially designed for the agricultural machinery and automotive axle industries. In this initial phase, we distinguished ourselves by producing meticulously crafted small-scale precision castings using traditional silica gel precision casting techniques.
2. Technological Accumulation and Expansion (1998-2014):
In 1998, we adopted state-of-the-art investment and sand casting technologies, elevating our capability to produce medium and large-scale precision castings. The attainment of ISO9001 certification in 2006 underscored our unwavering dedication to quality and dependability. Between 2009 and 2014, we embarked on substantial expansion initiatives, introducing new production lines and streamlining casting processes, thus amplifying our production capacity to cater to the complex demands of multi-batch, tailored manufacturing solutions.
3. Brand Marketing (2016-2020):
By 2016, we focused intensively on brand elevation by actively engaging in both domestic and international industry exhibitions, significantly enhancing our brand's visibility. Our international market presence strengthened in 2017 through enduring partnerships with global clients. By 2020, our innovation in developing multiple patented technologies further advanced our product precision and quality excellence.
4. Technological Innovation and Sustainable Development (2018-2024):
The formation of a dedicated R&D center in 2018 propelled us into pioneering new materials and processes. In 2019, we introduced an eco-friendly precision casting process that dramatically minimized production emissions while elevating casting quality. Recognized as a national high-tech enterprise in 2020, our achievements in technological innovation are now officially acknowledged.
5. Intelligent Manufacturing and Future Vision:
During the global pandemic in 2019, we adeptly adjusted our market strategy, enhancing online marketing and service capabilities to ensure continued business growth. The launch of an intelligent manufacturing initiative in 2021 incorporated automation and information technology, significantly boosting production efficiency and managerial acumen.
6. Looking Ahead:
Starise Metal remains resolutely dedicated to an innovation-led development ethos, unwavering in its pursuit to attain a leading stature within the global precision casting industry.Processing
Materials We Cast
| Material | Carbon Steel | Ductile Iron | Alloy Steel | Stainless Steel | Manganese Steel |
| Material Grade/Designation | ZG200-400
ZG230-450
ZG270-500
ZG310-570
ZG340-640
Q235 | QT350-22L
QT400-18
QT400-18L
QT450-10
QT500-7
QT600-3
QT700-2
QT800-2
QT900-2
QTD800-10
QTD900-8
QTD1050-6
QTD1200-3
QTD1400-1 | ZG20Mn, ZG30Mn
ZG40Mn, ZG20Mn2
ZG35CrMnSi, ZG40Cr
ZG35CrMo, ZG42CrMo
AH36,EH36,FH36
Q420qE,Q500qE
16MnDR
09MnNiDR
ZGD410-620
ZGD535-720
ZGD650-830
ZGD730-310
ZGD840-1030
ZGD1030-1240
ZGD1240-1450 | 06Cr19Ni10
022Cr19Ni10
06Cr17Ni12Mo2
022Cr17Ni12Mo2
06Cr18Ni12Mo2Cu2
015Cr21Ni26Mo5Cu2
12Cr13
30Cr13
68Cr17
022Cr12
10Cr17
019Cr19Mo2NbTi
022Cr23Ni5Mo3N
022Cr25Ni7Mo4N
05Cr17Ni4Cu4Nb
07Cr15Ni7Mo2AL | ZGMn13-1
ZGMn13-2
ZGMn13-3
ZGMn13Cr2
Q355B
Q460C
30Mn2Cr10
40Mn18Cr3
ZGMn18Cr2
|
| Standard | AISI - American Iron and Steel Institute
ASTM - American Society for Testing and Materials
DIN - Deutsches Institut für Normung
BS - British Standards
ANSI - American National Standards Institute
JIS - Japanese Industrial Standards
AFNOR - Association Française de Normalisation
AS - Standards Australia
ASME - American Society of Mechanical Engineers
EN--European Norm
GB--National Standard Chinese |
| Note | Apart from the above materials, we can cast based on customers' specifications |
OUR CERTIFICATE
Packaging & Shipping
Packaging
Rust Prevention Treatment:
To ensure the impeccable quality and longevity of our cast steel components, we utilize state-of-the-art rust prevention treatments. These include applying cutting-edge anti-rust paint or meticulously coating with rust-inhibiting oils. Such proactive measures are essential for protecting parts during both transportation and storage. For components destined for demanding and highly corrosive environments, such as those found in the chemical or petroleum industries, we apply specialized anti-corrosion coatings to significantly enhance durability and provide an extra layer of robust defense.
Cushioning Packaging:
To guarantee superior safety and eliminate potential damage from impacts during transit, our packaging process incorporates premium cushioning materials. We use high-quality foam plastics, durable sponges, and innovative air cushion films. Precision cast steel parts, particularly those with rigorous precision standards in industries demanding immediate accuracy or rapid delivery, are often wrapped in multi-layered cushioning. This meticulous approach ensures their stability and maintains their pristine condition throughout the entire transportation journey.
Shipping
Transportation Route Planning:
Effective route planning is crucial before initiating any transportation operation. This involves a thorough evaluation of road conditions, bridge load capacities, and tunnel clearances to ensure the unobstructed transit of our vehicles. In cases involving exceptionally large or heavyweight cast steel parts, proactive collaboration with road authorities is sometimes required. This ensures that the necessary transportation permits are in place, and any necessary escort arrangements are made, providing a smooth and efficient delivery process.
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Transportation Insurance:
To mitigate against unforeseen transport risks, obtaining comprehensive transportation insurance for our valuable cast steel parts is highly recommended. Choosing the right insurance plan requires consideration of several factors including the intrinsic value of the goods, the selected mode of transport, and the specific route. This comprehensive approach ensures the selection of a tailor-made insurance solution, offering peace of mind and robust financial protection throughout the transportation process.
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Loading and Unloading Requirements:
Safe and efficient loading and unloading of cast steel parts require the use of specialized equipment, such as advanced forklifts and cranes, operated by skilled professionals. Throughout this process, it is crucial to ensure that no collisions or damages occur to the parts. Additionally, maintaining the safety and stability of the equipment itself is of utmost priority, ensuring a seamless and secure operation from start to finish.
FAQ
1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into mould, thus to achieve the shape of a product.
2. Q: Which casting method is used To produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can creat accurate dimensions, smooth surface finish, and net shape.
3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.
4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, less or no machining, no quantity limitations, and so no.
Address:
Qingdao, Shandong, China
Business Type:
Manufacturer/Factory
Business Range:
Auto, Motorcycle Parts & Accessories, Construction & Decoration, Industrial Equipment & Components, Manufacturing & Processing Machinery, Tools & Hardware, Transportation
Management System Certification:
ISO 9001, ISO 14001, IATF16949
Company Introduction:
Qingdao Starise Metal Technology Co., Ltd
OEM&ODM Precision Casting Experts
Industry And Trade Integrated Intelligent Manufacturing Global Supply Chain Services
Innovation gene
The company was founded in Qingdao, China's manufacturing highland. Its holding company has a modern production base of 47, 000 square meters, integrating the world's leading automated production line and precision testing system to build a closed loop of the whole industrial chain from raw materials to finished products. Through ISO 9001 and other international certifications, to achieve 100% digital control of key processes.
Core advantage
• Qingdao Port dividend: Adjacent to Huangdao Port, container logistics costs are reduced by 15%, and urgent orders can be delivered in 72 hours
Technical barrier
• The R&D team is LED by 20+ industry experts, and the annual R&D investment accounts for more than 5%
• Master the core process of precision casting, product tolerance accuracy up to ± 0.05mm
• Customized development capabilities covering commercial vehicles, agricultural machinery, construction, rail transit, valve parts and other fields
? Original "digital twin + fast proofing" system, sample delivery cycle reduced to 7 working days (industry average 15 days)
Why choose us:
• " Production - Foreign trade "dual engine drive
• Customized service
• Eliminate middleman markup
• Supply chain stability
• Transparent production process, factory inspection at any time
• The multilingual Foreign trade team provides 24-hour cross-border business support
