Carbon Steel Precision Casting with Customized Shape and Element Ratios

• Customization: Available
• Casting Method: Thermal Gravity Casting
• Process: Precision Casting
• Model NO.: F333
• Molding Technics: Gravity Casting
• Application: Agricultural Machinery Parts
• Material: Carbon Steel, Stainless Steel, Ductile Iron, Low-C, Carbon Steel
• Surface Preparation: Polishing, Painting, Galvanizing
• Surface Roughness: Ra6.3, Ra0.8~Ra12.5
• Machining Tolerance: +/-0.01mm, 0.002mm, 0.005mm, 0.01mm
• Standard: Customer Request
• Certification: ISO 9001:2008, IATF16949/ISO14001
• Usage: Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying
• Power Source: Diesel
• Type: Customer Designed
• Weight: Customer′s Demand
• After-Sales Service: on-Site
• Warranty: 2 Years
• Processing: Precision Casting
• Ingredient Ratio: Elements Such as Manganese, Silicon, Chromium, Et
• Shape: Customeization
• Lead Time: 30-40 Days
• Surface Treatment: Powder Coated/Painting/Sandblasting
• Size: According to Customer′s Drawings
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing/
• Inspection Tools: CMM/Gauges/Indicators
• Sand Core: Resin Sand Core/Clay Sand Core
• Parts: Machinery Part, Industrial Parts, Vessel Part etc.
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Inspection Report: Yes
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: According to product specifications
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 500000

Product Description

Product Description

Industy	Sub-industry	Material	Process	Application	Features	Technical advantages
Agricultural machinery	Tractor	Carbon steel	Lost wax casting	Steering Force Transfer Linkage for Agricultural Machinery	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Clutch parts	Carbon steel	Lost wax casting	Clutch Release Bearing Mounting Bracket for Agricultural Machinery	Structural parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Seeder parts	Carbon steel	Lost wax casting	Seeder Structural Support Bracket	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

Detailed Photos

Casting parts for agricultural machinery are absolutely essential, serving as the backbone for the seamless and robust operation of various machinery types. These components are truly vital, encompassing crucial parts like engines, transmission systems, and tillage devices. This includes indispensable items such as gearbox housings, plowshares, and harvester cutter shafts. Our exceptional use of high-strength cast steel (ZG series), wear-resistant high manganese steel (ZGMn13), and corrosion-resistant alloy materials guarantees that our products exceed the rigorous demands of impact resistance, wear resistance, and anti-rust capabilities, ensuring peak performance even in the most challenging and extreme operational environments.

Our products are meticulously engineered and designed to adhere strictly to international standards, including ASTM, EN, and ISO. They proudly carry certifications such as CE and API, symbolizing the unparalleled quality and reliability that our discerning customers expect. These precision casting parts are ideally suited for a wide range of agricultural machinery, including but not limited to tractors, combine harvesters, and seeders, guaranteeing versatile and dependable performance across diverse applications.

In alignment with the evolving trends of agricultural intelligence and lightweighting, we lead the industry with our application of precision casting processes and the integration of cutting-edge new materials, such as low-temperature steel ZG10MnNiCu. This innovation has profoundly enhanced the lifespan and energy efficiency of our parts. Simultaneously, it fosters groundbreaking innovation in customized and integrated designs, effectively reducing maintenance costs and significantly elevating the overall user experience.

High-quality casting parts are indispensable in the agricultural machinery industry chain, acting as pivotal support for the advancement of global agricultural mechanization and championing sustainable development. These components are instrumental in driving the industry forward, contributing significantly to its growth and evolution in a world increasingly focused on sustainability and future-forward practices.

Company Profile

Qingdao Starise Metal Technology Co., Ltd. stands at the forefront of industry and trade integration, excelling in the revolutionary research, development, and worldwide distribution of precision casting components. With an impressive legacy spanning over three decades, Starise Metal operates a cutting-edge production facility that covers an expansive 47,000 square meters, featuring a high-standard workshop of 10,000 square meters. The company proudly delivers an exceptional annual output exceeding 30,000 tons of precision cast steel parts. Starise Metal's world-class products command trust and recognition in more than 20 countries and regions across Europe, America, and Asia.

Our History:

1. Founding Period (1995-1998):
Established in 1996 in Pingdu City, Qingdao, China, our company embarked on a journey to deliver elite precision casting solutions, especially designed for the agricultural machinery and automotive axle industries. In this initial phase, we distinguished ourselves by producing meticulously crafted small-scale precision castings using traditional silica gel precision casting techniques.

2. Technological Accumulation and Expansion (1998-2014):
In 1998, we adopted state-of-the-art investment and sand casting technologies, elevating our capability to produce medium and large-scale precision castings. The attainment of ISO9001 certification in 2006 underscored our unwavering dedication to quality and dependability. Between 2009 and 2014, we embarked on substantial expansion initiatives, introducing new production lines and streamlining casting processes, thus amplifying our production capacity to cater to the complex demands of multi-batch, tailored manufacturing solutions.

3. Brand Marketing (2016-2020):
By 2016, we focused intensively on brand elevation by actively engaging in both domestic and international industry exhibitions, significantly enhancing our brand's visibility. Our international market presence strengthened in 2017 through enduring partnerships with global clients. By 2020, our innovation in developing multiple patented technologies further advanced our product precision and quality excellence.

4. Technological Innovation and Sustainable Development (2018-2024):
The formation of a dedicated R&D center in 2018 propelled us into pioneering new materials and processes. In 2019, we introduced an eco-friendly precision casting process that dramatically minimized production emissions while elevating casting quality. Recognized as a national high-tech enterprise in 2020, our achievements in technological innovation are now officially acknowledged.

5. Intelligent Manufacturing and Future Vision:
During the global pandemic in 2019, we adeptly adjusted our market strategy, enhancing online marketing and service capabilities to ensure continued business growth. The launch of an intelligent manufacturing initiative in 2021 incorporated automation and information technology, significantly boosting production efficiency and managerial acumen.

6. Looking Ahead:
Starise Metal remains resolutely dedicated to an innovation-led development ethos, unwavering in its pursuit to attain a leading stature within the global precision casting industry.

Processing

Materials We Cast

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Packaging & Shipping

Packaging

Rust Prevention Treatment:
To ensure the impeccable quality and longevity of our cast steel components, we utilize state-of-the-art rust prevention treatments. These include applying cutting-edge anti-rust paint or meticulously coating with rust-inhibiting oils. Such proactive measures are essential for protecting parts during both transportation and storage. For components destined for demanding and highly corrosive environments, such as those found in the chemical or petroleum industries, we apply specialized anti-corrosion coatings to significantly enhance durability and provide an extra layer of robust defense.

Cushioning Packaging:
To guarantee superior safety and eliminate potential damage from impacts during transit, our packaging process incorporates premium cushioning materials. We use high-quality foam plastics, durable sponges, and innovative air cushion films. Precision cast steel parts, particularly those with rigorous precision standards in industries demanding immediate accuracy or rapid delivery, are often wrapped in multi-layered cushioning. This meticulous approach ensures their stability and maintains their pristine condition throughout the entire transportation journey.

Shipping

Transportation Route Planning:
Effective route planning is crucial before initiating any transportation operation. This involves a thorough evaluation of road conditions, bridge load capacities, and tunnel clearances to ensure the unobstructed transit of our vehicles. In cases involving exceptionally large or heavyweight cast steel parts, proactive collaboration with road authorities is sometimes required. This ensures that the necessary transportation permits are in place, and any necessary escort arrangements are made, providing a smooth and efficient delivery process.
·
Transportation Insurance:
To mitigate against unforeseen transport risks, obtaining comprehensive transportation insurance for our valuable cast steel parts is highly recommended. Choosing the right insurance plan requires consideration of several factors including the intrinsic value of the goods, the selected mode of transport, and the specific route. This comprehensive approach ensures the selection of a tailor-made insurance solution, offering peace of mind and robust financial protection throughout the transportation process.
·
Loading and Unloading Requirements:
Safe and efficient loading and unloading of cast steel parts require the use of specialized equipment, such as advanced forklifts and cranes, operated by skilled professionals. Throughout this process, it is crucial to ensure that no collisions or damages occur to the parts. Additionally, maintaining the safety and stability of the equipment itself is of utmost priority, ensuring a seamless and secure operation from start to finish.

FAQ

1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into mould, thus to achieve the shape of a product.

2. Q: Which casting method is used To produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can creat accurate dimensions, smooth surface finish, and net shape.

3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.

4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, less or no machining, no quantity limitations, and so no.