Customization of Precision Casting Elements for Customer Designed Shapes

Product Details
Customization: Available
Type: Customer Designed
Usage: Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying
Manufacturer/Factory & Trading Company

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  • Customization of Precision Casting Elements for Customer Designed Shapes
  • Customization of Precision Casting Elements for Customer Designed Shapes
  • Customization of Precision Casting Elements for Customer Designed Shapes
  • Customization of Precision Casting Elements for Customer Designed Shapes
  • Customization of Precision Casting Elements for Customer Designed Shapes
  • Customization of Precision Casting Elements for Customer Designed Shapes
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  • Overview
  • Product Description
  • Detailed Photos
  • Company Profile
  • Processing
  • Materials We Cast
  • OUR CERTIFICATE
  • Packaging & Shipping
  • FAQ
Overview

Basic Info.

Model NO.
F333
Material
Carbon Steel
Power Source
Diesel
Weight
Customer′s Demand
After-sales Service
on-Site
Warranty
2 Years
Processing
Precision Casting
Ingredient Ratio
Elements Such as Manganese, Silicon, Chromium, Et
Shape
Customeization
Lead Time
30-40 Days
Surface Roughness
Ra0.8~Ra12.5
Surface Treatment
Powder Coated/Painting/Sandblasting
Size
According to Customer′s Drawings
Machining
Turning/Milling/Drilling/Grinding/Boring/Planing/
Machining Tolerance
0.002mm, 0.005mm, 0.01mm
Inspection Tools
CMM/Gauges/Indicators
Sand Core
Resin Sand Core/Clay Sand Core
Parts
Machinery Part, Industrial Parts, Vessel Part etc.
Heat Treatment
Quench and Temper
Transport
by Sea/by Train/by Air/by Truck
Inspection Report
Yes
Transport Package
Plastic Bags and Wooden Cartons
Specification
According to product specifications
Trademark
Customer Demands
Origin
China
Production Capacity
500000

Product Description

Customization of Precision Casting Elements for Customer Designed Shapes

Product Description

Industy Sub-industry Material Process Application Features Technical advantages
Agricultural machinery Tractor  Carbon steel Lost wax casting Steering Force Transfer Linkage for Agricultural Machinery Load-bearing parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
Clutch parts Carbon steel Lost wax casting Clutch Release Bearing Mounting Bracket for Agricultural Machinery Structural parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
Seeder parts Carbon steel Lost wax casting Seeder Structural Support Bracket Load-bearing parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

Detailed Photos

Customization of Precision Casting Elements for Customer Designed Shapes
These casting parts are the very essence of agricultural machinery, ensuring flawless performance every time. As essential components, they are the backbone of engines, transmission systems, and tillage devices, depending heavily on the superior reliability of precision cast parts like gearbox housings, plowshares, and harvester cutter shafts. Meticulously crafted from high-strength cast steel (ZG series), wear-resistant high manganese steel (ZGMn13), and advanced corrosion-resistant alloys, these components are meticulously engineered to excel in the toughest environments, offering unparalleled impact resistance, exceptional wear durability, and superior rust prevention.

Our products set the benchmark for international standards, including ASTM, EN, and ISO, and are reinforced by prestigious certifications like CE and API. They are masterfully designed to enhance the performance of a wide range of agricultural machinery, including tractors, combine harvesters, and seeders.

Pioneering the future of agricultural innovation, our precision casting processes and cutting-edge materials, such as low-temperature steel ZG10MnNiCu, significantly enhance the longevity and energy efficiency of parts. This innovative approach facilitates customization and integration, substantially reducing maintenance costs and aligning with the global movement towards agricultural intelligence and lightweighting.

In the vast and intricate network of the agricultural machinery industry, our superior casting parts play an indispensable role, propelling the progress of global agricultural mechanization and advocating for the crucial cause of sustainable development.
Customization of Precision Casting Elements for Customer Designed Shapes

Company Profile

Customization of Precision Casting Elements for Customer Designed Shapes
Introducing the eminent Qingdao Starise Metal Technology Co., Ltd., a vibrant industry and trade integration enterprise recognized for its pioneering spirit and unparalleled dexterity in the innovation, production, and global trade of precision casting components. With a rich legacy spanning over three illustrious decades, Starise Metal operates from a cutting-edge production facility that expansively covers 47,000 square meters, featuring 10,000 square meters of high-standard production workshops. Demonstrating remarkable skill, the annual production capacity impressively exceeds 30,000 tons of precision cast steel parts. Starise Metal's significant global footprint extends across more than 20 countries in Europe, America, and Asia, solidifying its robust presence in the international market landscape.

Our History:

1. Founding Period (1995-1998):
The inception of Starise Metal in 1996 in the industrious city of Pingdu, Qingdao, China, heralded the beginning of a remarkable journey in delivering superior precision casting solutions tailored for the agricultural machinery and automotive axle sectors. This foundational era was characterized by an unwavering commitment to producing small-scale precision castings using traditional silica gel precision casting techniques, ensuring unmatched quality.


2. Technological Accumulation and Expansion (1998-2014):
1998 marked a pivotal evolution as Starise Metal boldly embraced the forefront of investment and sand casting technologies, paving the way for the adept production of medium to large-scale precision castings. The prestigious ISO9001 certification attained in 2006 exemplified the company's steadfast dedication to quality and dependability. The period from 2009 to 2014 was defined by dynamic expansion, as the company significantly ramped up its production capabilities, inaugurated multiple new production lines, and refined efficient casting processes to adeptly meet the demands of diverse, multi-batch, bespoke manufacturing.


3. Brand Marketing (2016-2020):
In 2016, Starise Metal embarked on a transformative brand-building journey, actively engaging in domestic and international industry exhibitions to elevate brand visibility and credibility. By 2017, the company had fortified its global market presence, establishing enduring alliances with overseas clientele. By 2020, the acclaim of its brand was further amplified by the development of numerous patented technologies, which significantly enhanced product precision and quality.


4. Technological Innovation and Sustainable Development (2018-2024):
A transformative investment in 2018 facilitated the establishment of a dedicated research and development center committed to inventing avant-garde materials and processes. The year 2019 witnessed the advent of an eco-friendly precision casting process that not only reduced environmental impact but also elevated the quality by minimizing surface and internal casting defects. In 2020, Starise Metal received the prestigious designation of a national high-tech enterprise, affirming its prominence as a trailblazer in technological advancement.


5. Intelligent Manufacturing and Future Vision:
In response to the global pandemic in 2019, Starise Metal exhibited remarkable adaptability, redefining its market strategy by enhancing online marketing and service delivery to sustain business growth. By 2021, the company embraced the forefront of intelligent manufacturing, successfully integrating automation and information technology to significantly boost production efficiency and management excellence.


6. Looking Ahead:
Steeped in an innovation-driven development philosophy, Starise Metal remains unwavering in its dedication to consolidating its stature as a preeminent global leader in the precision casting industry.


Customization of Precision Casting Elements for Customer Designed Shapes

Processing

Customization of Precision Casting Elements for Customer Designed Shapes

Materials We Cast

Material Carbon Steel Ductile Iron Alloy Steel Stainless Steel Manganese Steel
Material Grade/Designation ZG200-400
ZG230-450
ZG270-500
ZG310-570
ZG340-640
Q235
QT350-22L
QT400-18
QT400-18L
QT450-10
QT500-7
QT600-3
QT700-2
QT800-2
QT900-2
QTD800-10
QTD900-8
QTD1050-6
QTD1200-3
QTD1400-1
ZG20Mn, ZG30Mn
ZG40Mn, ZG20Mn2
ZG35CrMnSi, ZG40Cr
ZG35CrMo, ZG42CrMo
AH36,EH36,FH36
Q420qE,Q500qE
16MnDR
09MnNiDR
ZGD410-620
ZGD535-720
ZGD650-830
ZGD730-310
ZGD840-1030
ZGD1030-1240
ZGD1240-1450
06Cr19Ni10
022Cr19Ni10
06Cr17Ni12Mo2
022Cr17Ni12Mo2
06Cr18Ni12Mo2Cu2
015Cr21Ni26Mo5Cu2
12Cr13
30Cr13
68Cr17
022Cr12
10Cr17
019Cr19Mo2NbTi
022Cr23Ni5Mo3N
022Cr25Ni7Mo4N
05Cr17Ni4Cu4Nb
07Cr15Ni7Mo2AL
ZGMn13-1
ZGMn13-2
ZGMn13-3
ZGMn13Cr2
Q355B
Q460C
30Mn2Cr10
40Mn18Cr3
ZGMn18Cr2
 
Standard AISI - American Iron and Steel Institute
ASTM - American Society for Testing and Materials
DIN - Deutsches Institut für Normung
BS - British Standards
ANSI - American National Standards Institute
JIS - Japanese Industrial Standards
AFNOR - Association Française de Normalisation
AS - Standards Australia
ASME - American Society of Mechanical Engineers
EN--European Norm
GB--National Standard Chinese
Note Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Customization of Precision Casting Elements for Customer Designed Shapes

Packaging & Shipping

Customization of Precision Casting Elements for Customer Designed Shapes
Packaging: Shielding Your Products with Care and Precision

Rust Prevention Treatment: Defending Against the Elements
To safeguard your cast steel components from the relentless threat of rust during transit and storage, we offer comprehensive rust prevention treatments, including the use of anti-rust paint or protective oil. For those operating in harsh, corrosive environments such as chemical and petroleum sectors, our specialized anti-corrosion coatings prove invaluable in greatly enhancing both the durability and longevity of your products.

Cushioning Packaging: Guarding Against Impact with Softness and Strength
To ensure your products withstand the rigors of transit, our state-of-the-art packaging incorporates advanced cushioning materials like foam plastics, sponges, and air cushion films that effectively absorb any shocks. When it comes to high-precision or delicate parts, our multi-layer cushioning techniques offer superior stability and protection, ensuring your components arrive in impeccable condition.

Shipping: Delivering Excellence in Every Mile

Transportation Route Planning: Charting Safe Paths for Seamless Delivery

Our team undertakes meticulous transportation route planning, thoroughly assessing road conditions, bridge capacities, and tunnel heights to guarantee an untroubled journey. For larger or overweight components, we collaborate closely with road authorities, obtain necessary permits, and arrange for escort measures, ensuring a safe, efficient, and uninterrupted journey.
·
Transportation Insurance: Securing Your Investments with Confidence
Mitigate the risks associated with transit by choosing comprehensive transportation insurance options. Our team assists you in selecting the most suitable insurance plans that align with the product value, transportation mode, and chosen route, providing peace of mind and robust protection against unexpected events.
·
Loading and Unloading Requirements: Handling with Expertise and Care
During the loading and unloading phases, we utilize cutting-edge equipment such as forklifts and cranes, operated by our team of skilled professionals. Our top priority is preventing collisions and maintaining the integrity of your cast steel components, while ensuring the utmost safety and stability throughout the entire handling process.
Customization of Precision Casting Elements for Customer Designed Shapes

FAQ

Customization of Precision Casting Elements for Customer Designed Shapes1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into mould, thus to achieve the shape of a product.

2. Q: Which casting method is used To produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can creat accurate dimensions, smooth surface finish, and net shape.

3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.

4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, less or no machining, no quantity limitations, and so
no.

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