Customization in Precision Casting: Customer Designed with Unique Element Ratios

Product Details
Customization: Available
Type: Customer Designed
Usage: Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying
Manufacturer/Factory & Trading Company

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  • Customization in Precision Casting: Customer Designed with Unique Element Ratios
  • Customization in Precision Casting: Customer Designed with Unique Element Ratios
  • Customization in Precision Casting: Customer Designed with Unique Element Ratios
  • Customization in Precision Casting: Customer Designed with Unique Element Ratios
  • Customization in Precision Casting: Customer Designed with Unique Element Ratios
  • Customization in Precision Casting: Customer Designed with Unique Element Ratios
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  • Overview
  • Product Description
  • Detailed Photos
  • Company Profile
  • Processing
  • Materials We Cast
  • OUR CERTIFICATE
  • Packaging & Shipping
  • FAQ
Overview

Basic Info.

Model NO.
F333
Material
Carbon Steel
Power Source
Diesel
Weight
Customer′s Demand
After-sales Service
on-Site
Warranty
2 Years
Processing
Precision Casting
Ingredient Ratio
Elements Such as Manganese, Silicon, Chromium, Et
Shape
Customeization
Lead Time
30-40 Days
Surface Roughness
Ra0.8~Ra12.5
Surface Treatment
Powder Coated/Painting/Sandblasting
Size
According to Customer′s Drawings
Machining
Turning/Milling/Drilling/Grinding/Boring/Planing/
Machining Tolerance
0.002mm, 0.005mm, 0.01mm
Inspection Tools
CMM/Gauges/Indicators
Sand Core
Resin Sand Core/Clay Sand Core
Parts
Machinery Part, Industrial Parts, Vessel Part etc.
Heat Treatment
Quench and Temper
Transport
by Sea/by Train/by Air/by Truck
Inspection Report
Yes
Transport Package
Plastic Bags and Wooden Cartons
Specification
According to product specifications
Trademark
Customer Demands
Origin
China
Production Capacity
500000

Product Description

Customization in Precision Casting: Customer Designed with Unique Element Ratios

Product Description

Industy Sub-industry Material Process Application Features Technical advantages
Agricultural machinery Tractor  Carbon steel Lost wax casting Steering Force Transfer Linkage for Agricultural Machinery Load-bearing parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
Clutch parts Carbon steel Lost wax casting Clutch Release Bearing Mounting Bracket for Agricultural Machinery Structural parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
Seeder parts Carbon steel Lost wax casting Seeder Structural Support Bracket Load-bearing parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

Detailed Photos

Customization in Precision Casting: Customer Designed with Unique Element Ratios
These precision casting parts breathe life into agricultural machinery, orchestrating flawless performance. Vital for the core mechanics, they anchor the engines, power transmission systems, and tillage apparatus with the strength and reliability of precision-engineered components like gearbox housings, plowshares, and harvester cutter shafts. Meticulously crafted from high-strength cast steel (ZG series), wear-resistant high manganese steel (ZGMn13), and cutting-edge corrosion-resistant alloys, these parts are designed to thrive in the harshest environments, offering unparalleled impact resistance, long-lasting wear durability, and superior rust protection.

Our products exemplify the highest international standards, proudly meeting ASTM, EN, and ISO certifications, and are bolstered by esteemed endorsements such as CE and API. They are ingeniously engineered to amplify the efficiency of a diverse array of agricultural machinery, extending from tractors and combine harvesters to seeders, ensuring optimal performance.

Pioneering the next generation of agricultural innovation, our precision casting techniques and groundbreaking materials, such as low-temperature steel ZG10MnNiCu, significantly enhance the durability and energy efficiency of components. This visionary methodology promotes customization and seamless integration, drastically reducing maintenance expenditures and aligning perfectly with the global movement towards intelligent and lightweight agricultural solutions.

In the vast and intricate landscape of the agricultural machinery sector, our top-tier casting parts play a crucial role, propelling the evolution of global agricultural mechanization and ardently supporting the mission for sustainable progress.
Customization in Precision Casting: Customer Designed with Unique Element Ratios

Company Profile

Customization in Precision Casting: Customer Designed with Unique Element Ratios
Introducing Qingdao Starise Metal Technology Co., Ltd., a powerhouse in the realm of industry and trade integration, celebrated for its prowess in the innovative production and global trade of precision casting components. With over thirty years of unwavering dedication to the industry, Starise Metal operates a cutting-edge production facility sprawling an impressive 47,000 square meters. This includes 10,000 square meters dedicated to high-standard production workshops, showcasing their commitment to excellence. Their annual capacity of over 30,000 tons of precision cast steel parts is a testament to their exceptional expertise. Starise Metal's global presence spans more than 20 countries across Europe, America, and Asia, firmly establishing its stronghold in the international market.

Our History:

1. Founding Period (1995-1998):
In 1996, amidst the industrious backdrop of Pingdu, Qingdao, China, Starise Metal embarked on its illustrious journey. The company made its mark by offering premium precision casting solutions tailored for the agricultural machinery and automotive axle sectors. This foundational era was characterized by a focus on crafting small-scale precision castings, with a commitment to delivering unmatched quality through traditional silica gel precision casting techniques.


2. Technological Accumulation and Expansion (1998-2014):
The year 1998 heralded a pivotal transformation as Starise Metal adopted advanced investment and sand casting technologies, paving the way for the production of medium to large-scale precision castings. Achieving ISO9001 certification in 2006 was a significant milestone, highlighting their unwavering dedication to quality and reliability. Between 2009 and 2014, the company embraced an expansion mindset, significantly boosting production capabilities, launching multiple new production lines, and refining efficient casting processes to meet diverse, multi-batch, bespoke manufacturing needs.


3. Brand Marketing (2016-2020):
In 2016, Starise Metal embarked on an ambitious brand-building journey, actively participating in both domestic and international industry exhibitions to amplify brand awareness. By 2017, the company had solidified its global market footprint, establishing lasting relationships with international clients. The reach of their brand was further enhanced by the development of multiple patented technologies by 2020, boosting product precision and quality to new heights.


4. Technological Innovation and Sustainable Development (2018-2024):
A landmark investment in 2018 marked the establishment of a cutting-edge research and development center, dedicated to pioneering new materials and processes. In 2019, they developed an eco-friendly precision casting process that not only reduced pollution but significantly elevated the quality of both surface and internal casting defects. By 2020, Starise Metal was recognized as a national high-tech enterprise, solidifying its position as a technological leader in the industry.


5. Intelligent Manufacturing and Future Vision:
Amidst the global pandemic in 2019, Starise Metal displayed remarkable agility, redefining its market strategy to enhance online marketing and service delivery, ensuring sustained business growth. By 2021, the company embraced intelligent manufacturing, seamlessly integrating automation and information technology to significantly bolster production efficiency and management excellence.


6. Looking Ahead:
Starise Metal stands resolute in its commitment to fostering an innovation-driven development philosophy, as it aspires to reinforce its stature as a global leader in the precision casting industry.


Customization in Precision Casting: Customer Designed with Unique Element Ratios

Processing

Customization in Precision Casting: Customer Designed with Unique Element Ratios

Materials We Cast

Material Carbon Steel Ductile Iron Alloy Steel Stainless Steel Manganese Steel
Material Grade/Designation ZG200-400
ZG230-450
ZG270-500
ZG310-570
ZG340-640
Q235
QT350-22L
QT400-18
QT400-18L
QT450-10
QT500-7
QT600-3
QT700-2
QT800-2
QT900-2
QTD800-10
QTD900-8
QTD1050-6
QTD1200-3
QTD1400-1
ZG20Mn, ZG30Mn
ZG40Mn, ZG20Mn2
ZG35CrMnSi, ZG40Cr
ZG35CrMo, ZG42CrMo
AH36,EH36,FH36
Q420qE,Q500qE
16MnDR
09MnNiDR
ZGD410-620
ZGD535-720
ZGD650-830
ZGD730-310
ZGD840-1030
ZGD1030-1240
ZGD1240-1450
06Cr19Ni10
022Cr19Ni10
06Cr17Ni12Mo2
022Cr17Ni12Mo2
06Cr18Ni12Mo2Cu2
015Cr21Ni26Mo5Cu2
12Cr13
30Cr13
68Cr17
022Cr12
10Cr17
019Cr19Mo2NbTi
022Cr23Ni5Mo3N
022Cr25Ni7Mo4N
05Cr17Ni4Cu4Nb
07Cr15Ni7Mo2AL
ZGMn13-1
ZGMn13-2
ZGMn13-3
ZGMn13Cr2
Q355B
Q460C
30Mn2Cr10
40Mn18Cr3
ZGMn18Cr2
 
Standard AISI - American Iron and Steel Institute
ASTM - American Society for Testing and Materials
DIN - Deutsches Institut für Normung
BS - British Standards
ANSI - American National Standards Institute
JIS - Japanese Industrial Standards
AFNOR - Association Française de Normalisation
AS - Standards Australia
ASME - American Society of Mechanical Engineers
EN--European Norm
GB--National Standard Chinese
Note Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Customization in Precision Casting: Customer Designed with Unique Element Ratios

Packaging & Shipping

Customization in Precision Casting: Customer Designed with Unique Element Ratios
Packaging: Shielding Your Products with Care and Precision

Rust Prevention Treatment: Defending Against the Elements
To protect your cast steel parts from rust during transit and storage, we apply rigorous rust prevention treatments like anti-rust paint or oil treatments. For use in harsh environments, such as within the chemical and petroleum industries, we provide advanced anti-corrosion coatings that significantly enhance the durability and lifespan of your products.

Cushioning Packaging: Guarding Against Impact with Softness and Strength
To safeguard against transit damages, our packaging employs state-of-the-art cushioning materials such as foam plastics, sponges, and air cushion films to absorb impacts. For high-precision or delicate parts, we utilize sophisticated multi-layer cushioning methods to ensure both stability and supreme protection from unexpected jolts, ensuring your items arrive in impeccable condition.

Shipping: Delivering Excellence in Every Mile

Transportation Route Planning: Charting Safe Paths for Seamless Delivery

We meticulously craft transportation routes by evaluating road conditions, bridge load limits, and tunnel heights to ensure smooth passage. For oversized or heavyweight parts, our coordination with road authorities is seamless, including securing necessary permits and arranging escort measures, ensuring a safe and efficient delivery journey.
·
Transportation Insurance: Securing Your Investments with Confidence
Safeguard your valuable cast steel parts against transportation risks with our comprehensive insurance options. We assist in selecting tailored insurance plans based on the product value, mode of transport, and route, providing peace of mind against any unforeseen eventualities.
·
Loading and Unloading Requirements: Handling with Expertise and Care
In loading and unloading, we employ advanced equipment like forklifts and cranes, operated by seasoned professionals. Our top priority is to prevent any impacts or collisions, ensuring the integrity of your cast steel parts while maintaining the utmost safety and efficiency throughout the handling process.
Customization in Precision Casting: Customer Designed with Unique Element Ratios

FAQ

Customization in Precision Casting: Customer Designed with Unique Element Ratios1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into mould, thus to achieve the shape of a product.

2. Q: Which casting method is used To produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can creat accurate dimensions, smooth surface finish, and net shape.

3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.

4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, less or no machining, no quantity limitations, and so
no.

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