Customer Designed Investment Casting with Customization and Surface Treatment Options

Product Details
Customization: Available
Type: Customer Designed
Usage: Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying
Manufacturer/Factory & Trading Company

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  • Customer Designed Investment Casting with Customization and Surface Treatment Options
  • Customer Designed Investment Casting with Customization and Surface Treatment Options
  • Customer Designed Investment Casting with Customization and Surface Treatment Options
  • Customer Designed Investment Casting with Customization and Surface Treatment Options
  • Customer Designed Investment Casting with Customization and Surface Treatment Options
  • Customer Designed Investment Casting with Customization and Surface Treatment Options
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  • Overview
  • Product Description
  • Detailed Photos
  • Company Profile
  • Processing
  • Materials We Cast
  • OUR CERTIFICATE
  • Packaging & Shipping
  • FAQ
Overview

Basic Info.

Model NO.
A12H2
Material
Carbon Steel
Power Source
Diesel
Weight
Customer′s Demand
After-sales Service
Customization
Warranty
2 Years
Processing
Precision Casting/Investment Casting
Surface Treatment
Powder Coated
Surface Roughness
Ra0.8~Ra12.5
Size
According to Customer′s Drawings
Machining
Turning/Milling/Drilling/Grinding/Boring/Planing/
Machining Tolerance
0.005mm-0.01mm
Lead Time
30-40 Days
Sand Core
Resin Sand Core/Clay Sand Core
Inspection Tools
CMM/Gauges/Indicators
Heat Treatment
Quench and Temper
Transport
by Sea/by Train/by Air/by Truck
Package
Carton/Box/Pallets
Inspection Report
Yes
Shape
Customer Designed
Transport Package
Plastic Bags and Wooden Cartons
Specification
Customization
Trademark
Customer Demands
Origin
China
Production Capacity
500000

Product Description

Customer Designed Investment Casting with Customization and Surface Treatment Options

Product Description

Application Heavy truck parts/ Light Truck parts/ Auto Spare Parts
Construction Machinery /Agricultural Machinery /
Valve / Pump / Elevator Part / Construction Tools / Fireflghting Equipment /etc
Process Mold Designed, Casting, Heat Treatment, Machining, Surface treatment, Inspection, Packing, Loading
Materials Grey cast iron, Ductile cast iron, Carbon steel, Stainless steel, Alloy Steel etc
Casting technical Clay dry sand casting / resin sand casting / precision casting / investment casting / lost wax casting / shell-mould / silica sol casting / water glass casting
Casting blank size 2mm-1500mm / according to customer's requirement
Casting blank weight 0.1kg-2000kg
Casting tolerance CT5-CT8
Machining tolerance 0.01mm
Machining Lathing / Milling / Turning / Boring / Drillig / Tapping / Grinding / etc
Surface qulity Ra0.8-Ra3.2 / according to customer requirement
Surface treatment Shot blasting / Polishing / Painting / Powder coating / Anodizing / Zinc plating / Nickel plating / blacking / etc
Quality control 100% inspection berore shipment
Design / File / formats 3D, Auto CAD (IGS,DXF,DXF,DWG,STP, STEP,STL,X-T) / Soild Works / Unigraphics / PDF /etc
Certification ISO9001:2008, IATF 16949
Package Bubble plastic bag / polybag / pallet / wooden case etc

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Detailed Photos

Industy Sub-industry Part name Material Process Features Technical advantages
Agricultural machinery Tractor Steering arm Carbon steel Lost wax casting Load-bearing parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
Clutch parts Release bearing housing Carbon steel Lost wax casting Structural parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
Seeder parts Seeder template frame Carbon steel Lost wax casting Load-bearing parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

Customer Designed Investment Casting with Customization and Surface Treatment Options
In the ever-evolving realm of modern agriculture, our casting parts for agricultural machinery stand as your beacon of unparalleled efficiency and unwavering reliability. Embrace innovation's might with our meticulously engineered solutions.


Agricultural machinery encompasses a vast spectrum—from the tractors that masterfully navigate fields, to the harvesters that reap bountiful crops, seeders that ensure precision in planting, and tillage machines that expertly prepare the soil. For each of these formidable machinery types, our finely-tuned casting solutions promise optimal performance and durability.
Customer Designed Investment Casting with Customization and Surface Treatment Options

Customer Designed Investment Casting with Customization and Surface Treatment Options
Our diverse casting processes feature sand casting, renowned for its capacity to produce large and intricate components, alongside precision casting, celebrated for its remarkable accuracy and exquisite surface finishes. These advanced techniques are complemented by our selection of top-tier materials, including high-strength cast steel, wear-resistant ductile iron, and superior corrosion-resistant alloys.


Regarding tractors, we meticulously cast critical components such as engine blocks, transmission cases, and axles with unmatched precision. For harvesters, our expertly engineered cutting blades, threshing drums, and conveyor parts ensure flawless operation. Seeders benefit from our precise metering devices, while our durable plowshares and cultivator teeth significantly enhance the capabilities of tillage machines.

Quality is the bedrock of our operations. We rigorously uphold stringent quality control measures at every phase, from raw material assessment to the final product evaluation. Our cutting-edge inspection equipment, including spectrometers and non-destructive testing devices, ensures each casting part not only meets but often exceeds international standards such as ISO and ASTM.


Fueled by our dedication to excellence and profound industry expertise, our casting parts are the favored choice for farmers and manufacturers across the globe. Collaborate with us to see first-hand how state-of-the-art casting technology and steadfast quality can transform your agricultural endeavors.
Customer Designed Investment Casting with Customization and Surface Treatment Options




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Company Profile

Customer Designed Investment Casting with Customization and Surface Treatment Options
Qingdao Starise Metal Technology Co., Ltd. stands at the pinnacle of industry and trade integration, spearheading the research, development, production, and global trade of precision casting parts. With over 30 years of legacy, our expansive and state-of-the-art production base spans 47,000 square meters, with 10,000 square meters dedicated to high-standard workshops. Our unrivaled annual production capacity exceeds 30,000 tons of precision cast steel parts, enabling us to deliver high-quality exports to over 20 countries, including Europe, America, and Asia.



Our History:

1. Founding Period (1996-1998):
Our legacy began in 1996 in Pingdu City, Qingdao, China, with a singular mission to deliver precision casting solutions for the agricultural machinery and automotive axle sectors. This foundational period focused on small-scale precision castings using traditional silica gel precision casting methods.


2. Technological Accumulation and Expansion (1998-2014):
The leap in 1998 introduced advanced investment and sand casting technologies, enabling us to handle medium to large-scale precision castings. Our commitment to quality was solidified in 2006 with ISO9001 certification. From 2009 to 2014, we embarked on transformative expansion, enhancing facilities, augmenting production lines, and adopting cutting-edge casting processes to meet diverse, multi-batch, and customized manufacturing demands.


3. Brand Marketing (2016-2020):
The year 2016 was pivotal for our brand evolution, marked by active participation in prestigious domestic and global exhibitions, elevating our brand stature. By 2017, our global footprint expanded, forming enduring international partnerships. Our 2020 dedication to innovation was evidenced through multiple patented technologies, enhancing product precision and quality.


4. Technological Innovation and Sustainable Development (2018-2024):
In 2018, we embarked on a visionary journey by establishing a dedicated R&D hub that pioneered new materials and processes. Our 2019 breakthrough in eco-friendly precision casting significantly reduced pollution while enhancing casting quality. In 2020, our technological innovation excellence was recognized as we were acknowledged as a national high-tech enterprise.


5. Intelligent Manufacturing and Future Vision:
Facing the global pandemic in 2019, we swiftly pivoted our market strategy, bolstering online marketing and services to sustain business growth. Our 2021 foray into intelligent manufacturing integrated automation with information technology, significantly elevating production efficacy and managerial prowess.


6. Looking Ahead:
Driven by an unwavering commitment to innovation-led development, Qingdao Starise Metal Technology Co., Ltd. is poised to ascend to a leading position in the global precision casting industry, shaping the future with visionary foresight.




Customer Designed Investment Casting with Customization and Surface Treatment Options

Processing

Customer Designed Investment Casting with Customization and Surface Treatment Options

Materials We Cast

Material Carbon Steel Ductile Iron Alloy Steel Stainless Steel Manganese Steel
Material Grade/Designation ZG200-400
ZG230-450
ZG270-500
ZG310-570
ZG340-640
Q235
QT350-22L
QT400-18
QT400-18L
QT450-10
QT500-7
QT600-3
QT700-2
QT800-2
QT900-2
QTD800-10
QTD900-8
QTD1050-6
QTD1200-3
QTD1400-1
ZG20Mn, ZG30Mn
ZG40Mn, ZG20Mn2
ZG35CrMnSi, ZG40Cr
ZG35CrMo, ZG42CrMo
AH36,EH36,FH36
Q420qE,Q500qE
16MnDR
09MnNiDR
ZGD410-620
ZGD535-720
ZGD650-830
ZGD730-310
ZGD840-1030
ZGD1030-1240
ZGD1240-1450
06Cr19Ni10
022Cr19Ni10
06Cr17Ni12Mo2
022Cr17Ni12Mo2
06Cr18Ni12Mo2Cu2
015Cr21Ni26Mo5Cu2
12Cr13
30Cr13
68Cr17
022Cr12
10Cr17
019Cr19Mo2NbTi
022Cr23Ni5Mo3N
022Cr25Ni7Mo4N
05Cr17Ni4Cu4Nb
07Cr15Ni7Mo2AL
ZGMn13-1
ZGMn13-2
ZGMn13-3
ZGMn13Cr2
Q355B
Q460C
30Mn2Cr10
40Mn18Cr3
ZGMn18Cr2
 
Standard AISI - American Iron and Steel Institute
ASTM - American Society for Testing and Materials
DIN - Deutsches Institut für Normung
BS - British Standards
ANSI - American National Standards Institute
JIS - Japanese Industrial Standards
AFNOR - Association Française de Normalisation
AS - Standards Australia
ASME - American Society of Mechanical Engineers
EN--European Norm
GB--National Standard Chinese
Note Apart from the above materials, we can cast based on customers' specifications

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OUR CERTIFICATE

Customer Designed Investment Casting with Customization and Surface Treatment Options

Packaging & Shipping

Packaging
  1. Rust Prevention Treatment: Our cast steel parts are expertly processed with cutting-edge rust preventives. This creates an extraordinary, dense anti-rust film, offering flawless protection against rust during transit and storage. This advanced treatment ensures your valuable components arrive in immaculate condition, safeguarded every step of the way.
  2. Buffer Protection: Acknowledging the susceptibility of certain components to impacts, we wrap them in premier-grade buffer materials such as foam boards and sponges. This cushioning acts as a formidable shield against collision damage throughout transportation's challenges, ensuring each part reaches its destination unscathed and in perfect form.
  3. Outer Packaging: Small cast steel parts are expertly cradled in robust wooden boxes, meticulously packed with stuffing to prevent any movement during transit. Larger parts benefit from custom-made metal or wooden frames, and, when necessary, we utilize container shipping. This personalized method guarantees the highest level of safety and integrity throughout the journey, ensuring absolute peace of mind.
Customer Designed Investment Casting with Customization and Surface Treatment Options

Customer Designed Investment Casting with Customization and Surface Treatment Options
Shipping
  1. Logistics Selection: We proudly forge strategic partnerships with elite logistics enterprises. By meticulously assessing customer needs and product attributes, we select the ideal mode of transportation—whether it be road, rail, sea, or air—to ensure that your goods are delivered with remarkable speed and unrivaled safety, meeting your expectations seamlessly.
  2. Delivery Timeliness: For standard orders, we pledge dispatch within 30 working days post-production and thorough inspection. For urgent requests, we extend the option to negotiate expedited delivery times, effectively prioritizing production and dispatch processes to precisely meet your critical deadlines.
  3. Logistics Tracking: Experience unparalleled transparency with our cutting-edge, real-time tracking service. Access our company's official website or our esteemed partner logistics platform to effortlessly monitor your shipment using the order or logistics tracking number. Stay informed of your goods' location and estimated arrival time every moment, ensuring complete peace of mind.




FAQ



Customer Designed Investment Casting with Customization and Surface Treatment Options
1 Q: What casting processing can we do?
A: Coated sand casting, investment casting, sand casting, Precision Casting, sodium silicate sand casting, silica sol-water glass composite precision casting.

2 Q: What materials can we cast?
A: The materials we can cast include carbon steel, stainless steel, alloy steel, Manganese steel, and ductile iron. We can also cast according to customers' demand specifications.

3 Q: What industry are we casting?
A: Agricultural machinery, construction machinery, railway transportation, commercial vehicles, oil and gas, industrial valves, mining, power sector/utility industry, architecture and engineering and so on.

4 Q: What's the lead time of production?
A: Producing samples takes about 30 days (model development 15-20 days, sample production 10 days).
Bulk order after the mold is finished, it needs about 40 days.

5. Q: How do we manage in-house inspections?
A: We manage general inspection in-house, such as material spectrometer test, physicalproperties test,CMM inspection, and dimension inspection with gauge. Some specialinspections, such as X-ray NDT test, need outsourcing.


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