Customization Auto Spare Parts with Sand Casting Light Weight Vehicles IATF 16949

• Customization: Available
• Type: Customer Designed
• Casting Method: pressure Crystallization
• Model NO.: ASP4
• Sand Core Type: Resin Sand Core
• Application: Auto Parts
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing
• Material: Steel
• Surface Treatment: Powder Coated
• Surface Roughness: Ra0.8~Ra12.5
• Standard: ASTM
• Certification: CE, RoHS, ISO 9001:2000, ISO 9001:2008, IATF 16949
• Processing: Precision Casting/Investment Casting
• Size: According to Customer′s Drawings
• Machining Tolerance: 0.005mm-0.01mm
• Lead Time: 30-40 Days
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Package: Carton/Box/Pallets
• Inspection Report: Yes
• Shape: Customer Designed
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: According to product specifications
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 500000

Product Description

Product Description

Application	Heavy truck parts/ Light Truck parts/ Auto Spare Parts Construction Machinery /Agricultural Machinery / Valve / Pump / Elevator Part / Construction Tools / Fireflghting Equipment /etc
Process	Mold Designed, Casting, Heat Treatment, Machining, Surface treatment, Inspection, Packing, Loading
Materials	Grey cast iron, Ductile cast iron, Carbon steel, Stainless steel, Alloy Steel etc
Casting technical	Clay dry sand casting / resin sand casting / precision casting / investment casting / lost wax casting / shell-mould / silica sol casting / water glass casting
Casting blank size	2mm-1500mm / according to customer's requirement
Casting blank weight	0.1kg-2000kg
Casting tolerance	CT5-CT8
Machining tolerance	0.01mm
Machining	Lathing / Milling / Turning / Boring / Drillig / Tapping / Grinding / etc
Surface qulity	Ra0.8-Ra3.2 / according to customer requirement
Surface treatment	Shot blasting / Polishing / Painting / Powder coating / Anodizing / Zinc plating / Nickel plating / blacking / etc
Quality control	100% inspection berore shipment
Design / File / formats	3D, Auto CAD (IGS,DXF,DXF,DWG,STP, STEP,STL,X-T) / Soild Works / Unigraphics / PDF /etc
Certification	ISO9001:2008, IATF 16949
Package	Bubble plastic bag / polybag / pallet / wooden case etc

The lightweighting of automotive cast steel parts offers multiple benefits:

 

• Performance: Reduces curb weight and inertia, enabling quicker acceleration and more responsive driving. Lowers the center of gravity for better stability and handling, and eases the braking system's burden for safer stops.
• Economy: Consumes less fuel, cutting usage costs. In the long run, reduces raw material demand and component wear, lowering maintenance and production costs.
• Environment: Decreases exhaust emissions for both traditional and electric vehicles, aiding environmental protection.
• EVs: Cuts battery energy consumption, increasing driving range and promoting EV development.

Detailed Photos

1. Cost-Effective Excellence: Embrace the affordability of raw materials like molding sand, which are both cost-effective and readily available. Our process eliminates the need for intricate, expensive molds, making it perfect for small-batch production or trial runs of new products. By swiftly creating molds, we drastically cut down production expenses, offering a budget-friendly solution that doesn't compromise on quality, ideal for businesses keen on maximizing their financial efficiency.
2. Remarkable Adaptability: Our sand casting process effortlessly accommodates a variety of casting needs, producing components of any shape, size, or weight with finesse. Capable of handling complex geometries, it supports an array of alloys, including cast iron, cast steel, aluminum, and copper alloys. This extraordinary versatility empowers us to cater to the diverse demands and applications across different industries.

3. Unmatched Flexibility: Experience the agility of our sand casting with a production process designed to adapt swiftly to design changes. When alterations arise, only the sand mold requires modification, bypassing the expense of new mold creation. Perfect for small-batch production and new product launches, this approach significantly trims the R&D timeline and accelerates your time-to-market.

4. Superior Permeability: Featuring outstanding permeability, our molding sand ensures seamless gas escape during pouring, preventing defects like gas pores. This assures superior internal casting quality. Additionally, it minimizes molten metal resistance, promoting optimal mold cavity filling and elevating overall mold integrity.

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5. Effortless Post-processing: Once the sand mold is removed, our castings generally require minimal post-processing, such as straightforward cleaning, grinding, and riser removal. With fewer steps compared to precision methods like investment casting, our process not only saves time but also reduces costs. This makes sand casting the go-to option for producing components with moderate surface quality requirements.

6. Exceptional Production Efficiency: In high-volume production scenarios, leverage state-of-the-art automated equipment like automatic molding and pouring machines to drastically enhance efficiency. These cutting-edge technologies enable rapid sand mold creation and precise pouring, minimizing manual input while ensuring consistent, stable production. Our advanced automated lines have empowered numerous large foundries to achieve unparalleled sand casting efficiency, meeting the robust market demand with ease.

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Company Profile

Qingdao Starise Metal Technology Co., Ltd. stands as a luminary of industrial excellence, adeptly weaving together the intricate tapestry of research, development, manufacturing, and international trade in precision casting parts. With a legacy enriched over three illustrious decades, our cutting-edge production facility sprawls majestically across 47,000 square meters in the bustling city of Qingdao. Within this grand expanse, 10,000 square meters are meticulously dedicated to high-standard production workshops, culminating in an extraordinary annual yield exceeding 30,000 tons of precision cast steel masterpieces. These exquisite products not only grace but dominate markets in over 20 diverse countries and regions, spanning continents such as Europe, America, Asia, and beyond.

Our History:

1. Founding Period (1996-1998):
Established in the vibrant city of Pingdu, Qingdao, China, in 1996, Qingdao Starise Metal Technology Co., Ltd. embarked on a visionary mission to deliver unrivaled precision casting solutions. Targeting the agricultural machinery and automotive axle sectors, the company thrived in its formative years by mastering the art of small-scale precision castings through traditional silica gel methods. These formidable beginnings laid a robust foundation for its ambitious future trajectory.

2. Technological Accumulation and Expansion (1998-2014):
The year 1998 was a watershed moment, heralding the integration of avant-garde investment and sand casting technologies, catapulting the company into the domain of medium and large-scale precision castings. A crowning achievement was realized in 2006 with ISO9001 certification, underscoring the company's steadfast dedication to quality and reliability. This transformative era witnessed the expansion of production facilities, the infusion of state-of-the-art production lines, and the adoption of avant-garde casting processes, dramatically augmenting production capacity to meet the diverse, multi-batch, and bespoke manufacturing needs.

3. Brand Marketing (2016-2020):
In 2016, the company embarked on an ambitious brand enhancement odyssey, actively participating in illustrious domestic and international industry exhibitions, thereby amplifying its brand recognition resoundingly. By 2017, the company had extended its global reach, forging robust relationships with overseas clients. The culmination of these endeavors was the development of manifold patented technologies by 2020, greatly enhancing product precision and quality, and cementing the company's stature as a global vanguard in precision casting.

4. Technological Innovation and Sustainable Development (2018-2024):
Our unyielding commitment to innovation reached a new zenith in 2018 with the inauguration of a cutting-edge research and development center, devoted to pioneering new materials and processes. 2019 marked the advent of an eco-friendly precision casting process, significantly curbing pollution emissions while elevating product quality in surface and internal defect reduction. By 2020, the company was officially recognized as a national high-tech enterprise, a resounding testament to its extraordinary accomplishments in technological innovation and sustainable development.

5. Intelligent Manufacturing and Future Vision:
Amidst the 2019 global pandemic, the company showcased remarkable agility by swiftly adapting its market strategies, fortifying online marketing and service capabilities for continued growth. The year 2021 heralded the dawn of an era of intelligent manufacturing, where the synergy of automation and information technology elevated production efficiency and managerial excellence to unparalleled heights.

6. Looking Ahead:
Guided by an unwavering commitment to innovation-driven growth, Qingdao Starise Metal Technology Co., Ltd. aspires to etch a prestigious legacy in the global precision casting industry, championing pioneering advancements that will shape the future landscape.




 

Processing

 

Materials We Cast

 

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

 

OUR CERTIFICATE

Packaging & Shipping

 

Packaging

1. Rust Prevention Treatment: Envelop your precious cast steel parts in an invincible shield of protection with our premier rust prevention treatments. By meticulously applying a top-notch spray or smear, we craft a robust and formidable anti-rust film that acts as an impregnable barrier against the ravages of corrosion during both transportation and storage. This ensures your products remain pristine, perfect, and ready for immediate use.
2. Buffer Protection: Shield and safeguard your invaluable parts from potential impact damage. For components particularly prone to bumps and abrasions, we employ the highest quality buffer materials, such as expertly crafted foam boards and sponges. These protective layers are meticulously wrapped around each part, providing unparalleled cushioning against any possible collision damage throughout their journey, preserving their integrity and value.
3. Outer Packaging: Our packaging strategy is a masterpiece of security and stability. Smaller cast steel parts are carefully nestled within sturdy wooden boxes, filled with protective stuffing to prevent any movement during transport. Larger parts are firmly secured with bespoke metal or wooden frames. Additionally, for maximum safety, we utilize container transportation when necessary, ensuring your goods arrive in perfect condition, unharmed and intact.

 

Shipping

1. Logistics Selection: Elevate your experience with our seamless logistics solutions, forged through strategic partnerships with leading logistics enterprises. We offer a wide spectrum of transportation options, including road, rail, sea, and air, tailored to perfectly match your requirements and the nature of your goods. This guarantees not only swift but also secure delivery every single time, providing you with peace of mind.
2. Delivery Timeliness: Our promise of timely delivery is unparalleled. Standard orders are dispatched within 30 working days following completion and inspection. For urgent needs, we provide flexible arrangements, prioritizing your order to accelerate production and delivery processes, ensuring your timeline is met with the utmost precision and dedication.
3. Logistics Tracking: Stay informed and connected with our state-of-the-art real-time tracking service. By simply using your order or logistics tracking number, you can effortlessly monitor the progress of your goods via our official website or trusted partner logistics platforms. This provides you with up-to-the-minute updates on location and estimated arrival time, precisely when you need them.

 

FAQ

1 Q: What casting processing can we do?
A: Coated sand casting, investment casting, sand casting, Precision Casting, sodium silicate sand casting, silica sol-water glass composite precision casting.

2 Q: What materials can we cast?
A: The materials we can cast include carbon steel, stainless steel, alloy steel, manganese steel, and ductile iron. We can also cast according to customers' demand specifications.

3 Q: What industry are we casting?
A: Agricultural machinery, construction machinery, railway transportation, commercial vehicles, oil and gas, industrial valves, mining, power sector/utility industry, architecture and engineering and so on.

4 Q: What's the lead time of production?
A: Producing samples takes about 30 days (model development 15-20 days, sample production 10 days).
Bulk orders after the mold is finished take about 40 days.

5. Q: How do we manage in-house inspections?
A: We manage general in-house inspections, such as material spectrometer tests, physical properties tests,CMM inspections, and dimension inspections with a gauge. Some special inspections, such as X-ray NDT tests, need outsourcing.