Non-Standard Customization Coated Sand Casting Carbon Steel Spare Parts for Harvester

• Customization: Available
• Type: Customer Designed
• Usage: Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying
• Model NO.: A4Y6
• Material: Carbon Steel
• Power Source: Diesel
• Weight: Customer′s Demand
• After-sales Service: Customization
• Warranty: 2 Years
• Processing: Precision Casting/Investment Casting
• Surface Treatment: Powder Coated
• Surface Roughness: Ra0.8~Ra12.5
• Size: According to Customer′s Drawings
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing/
• Machining Tolerance: 0.005mm-0.01mm
• Lead Time: 30-40 Days
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Package: Carton/Box/Pallets
• Inspection Report: Yes
• Shape: Customer Designed
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: Customization
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 500000

Product Description

Product Description

Application	Heavy truck parts/ Light Truck parts/ Auto Spare Parts Construction Machinery /Agricultural Machinery / Valve / Pump / Elevator Part / Construction Tools / Fireflghting Equipment /etc
Process	Mold Designed, Casting, Heat Treatment, Machining, Surface treatment, Inspection, Packing, Loading
Materials	Grey cast iron, Ductile cast iron, Carbon steel, Stainless steel, Alloy Steel etc
Casting technical	Clay dry sand casting / resin sand casting / precision casting / investment casting / lost wax casting / shell-mould / silica sol casting / water glass casting
Casting blank size	2mm-1500mm / according to customer's requirement
Casting blank weight	0.1kg-2000kg
Casting tolerance	CT5-CT8
Machining tolerance	0.01mm
Machining	Lathing / Milling / Turning / Boring / Drillig / Tapping / Grinding / etc
Surface qulity	Ra0.8-Ra3.2 / according to customer requirement
Surface treatment	Shot blasting / Polishing / Painting / Powder coating / Anodizing / Zinc plating / Nickel plating / blacking / etc
Quality control	100% inspection berore shipment
Design / File / formats	3D, Auto CAD (IGS,DXF,DXF,DWG,STP, STEP,STL,X-T) / Soild Works / Unigraphics / PDF /etc
Certification	ISO9001:2008, IATF 16949
Package	Bubble plastic bag / polybag / pallet / wooden case etc

Detailed Photos

Industy	Sub-industry	Part name	Material	Process	Features	Technical advantages
Agricultural machinery	Tractor	Steering arm	Carbon steel	Lost wax casting	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Clutch parts	Release bearing housing	Carbon steel	Lost wax casting	Structural parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Seeder parts	Seeder template frame	Carbon steel	Lost wax casting	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

 

In the dynamic and ever-changing world of modern agriculture, our cutting-edge agricultural machinery casting parts are your secret to achieving unmatched efficiency and unwavering reliability. Discover how our innovations can elevate your agricultural operations to new heights.


Agricultural machinery covers a diverse spectrum, ranging from powerful tractors plowing through fields, efficient harvesters gathering abundant crops, to precise seeders that guarantee optimal sowing, and robust tillage machines preparing the ideal soil. For every machinery type, we offer meticulously tailored casting solutions that meet unique demands.

Our extensive casting processes include versatile sand casting, perfect for creating large and intricate parts, alongside precision casting that ensures remarkable accuracy and exquisite surface finishes. These are further enhanced by our premium materials, like high-strength cast steel, durable wear-resistant ductile iron, and superior corrosion-resistant alloys.


For tractors, we deliver impeccably crafted engine blocks, transmission cases, and axles. Within harvesters, our expertly cast cutting blades, threshing drums, and conveyor components guarantee seamless operation. Seeders depend on our precision-cast metering devices, while tillage machines are fortified by our resilient plowshares and cultivator teeth.

Quality is our unwavering commitment. We rigorously enforce strict quality control throughout every phase, from raw material inspection to thorough final product testing. Utilizing state-of-the-art inspection equipment, including spectrometers and advanced non-destructive testing devices, we certify that each casting part surpasses international standards such as ISO and ASTM.


Driven by a pursuit of excellence and profound expertise in the agricultural machinery sector, our casting parts are esteemed by farmers and manufacturers across the globe. Collaborate with us to witness how our superior casting technology and steadfast quality can transform your agricultural endeavors.

 

Company Profile

Qingdao Starise Metal Technology Co., Ltd. stands as a beacon of precision and excellence in the realm of precision casting parts. This dynamic industry and trade integration enterprise is deeply rooted in innovation and quality, with an impressive legacy stretching over three decades. Nestled in a sprawling 47,000-square-meter state-of-the-art production base, complete with 10,000 square meters dedicated to high-standard workshops, the company boasts an extraordinary annual production capacity exceeding 30,000 tons of precision cast steel parts. Revered globally, its top-tier products grace over 20 countries across Europe, America, and Asia, bearing testament to its international acclaim.

Our History:

1. Founding Period (1996-1998):
The story begins in 1996 in Pingdu City, Qingdao, China, where Qingdao Starise Metal Technology Co., Ltd. embarked on a journey of excellence, focusing on crafting unparalleled precision casting solutions for the agricultural machinery and automotive axle sectors. During this pioneering phase, the company excelled in producing small-scale precision castings through traditional silica gel precision casting technology, setting a robust foundation for future innovations.

2. Technological Accumulation and Expansion (1998-2014):
The year 1998 marked a pivotal evolution with the integration of advanced investment and sand casting technologies, propelling the company into the realm of medium to large-scale precision castings. By 2006, the coveted ISO9001 certification was attained, fortifying the company's commitment to unwavering quality and reliability. Between 2009 and 2014, a strategic expansion unfolded, with state-of-the-art production lines and revolutionary casting processes elevating production capacity to unprecedented levels, catering to the intricate demands of diverse, multi-batch, and bespoke manufacturing.

3. Brand Marketing (2016-2020):
Embarking on a transformative journey in 2016, the company honed its focus on brand elevation by actively showcasing its prowess at both domestic and global industry exhibitions, amplifying brand recognition. By 2017, its robust global market presence flourished, cementing long-term strategic alliances with international clientele. By 2020, the company proudly unveiled multiple patented technologies, defining new horizons in product precision and quality.

4. Technological Innovation and Sustainable Development (2018-2024):
In 2018, pioneering advancements took center stage with the establishment of a cutting-edge research and development center, dedicated to innovating new materials and processes. By 2019, the company had conceived an eco-friendly precision casting process, dramatically curbing pollution emissions while elevating the quality of surface and internal casting defects. A landmark achievement followed in 2020, when the company was honored as a national high-tech enterprise, underscoring its stellar contributions to technological innovation.

5. Intelligent Manufacturing and Future Vision:
Adapting swiftly to the global pandemic challenges of 2019, the company refined its market strategy, fortifying its online marketing and service prowess to sustain unwavering business growth. By 2021, an ambitious intelligent manufacturing initiative was unveiled, seamlessly integrating automation and cutting-edge information technology to amplify production efficiency and management excellence.

6. Looking Ahead:
Steadfast in its commitment to innovation-driven development, Qingdao Starise Metal Technology Co., Ltd. is geared to ascend to the pinnacle of the global precision casting industry, relentlessly pursuing excellence and leadership on a worldwide stage.




 

Processing

 

Materials We Cast

 

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

 

OUR CERTIFICATE

Packaging & Shipping

 

Packaging

1. Rust Prevention Treatment: Our cast steel parts are meticulously treated with premium rust preventives, ensuring a robust anti-rust film forms over the surface. This meticulous process significantly protects the parts from rust during both transit and storage, offering unparalleled longevity.
2. Buffer Protection: Delicate parts at risk of impacts are enveloped with high-grade buffer materials like foam boards and sponges. This thoughtful cushioning provides superior protection against potential collision damage during transportation.
3. Outer Packaging: For small cast steel parts, we employ sturdy wooden boxes packed with protective stuffing, ensuring zero movement and complete safety during transit. Larger parts are secured with tailor-made metal or wooden frames, with container transportation as an available option, guaranteeing the utmost safety throughout their journey.

 

Shipping

1. Logistics Selection: We've built robust partnerships with renowned logistics enterprises. Tailoring to customer needs and goods' specifics, we offer an array of transportation options including road, rail, sea, and air, ensuring your goods are delivered promptly and securely.
2. Delivery Timeliness: For standard orders, dispatch occurs within 30 working days post final inspection. For urgent requests, we offer flexibility by prioritizing production and delivery schedules to meet your tighter timelines.
3. Logistics Tracking: Enjoy peace of mind with our real-time tracking service. With just an order or logistics tracking number, you can effortlessly monitor your shipment's status via our website or our logistics partners' platforms, staying updated on its location and estimated arrival at all times.

 

FAQ

1 Q: What casting processing can we do?
   A: Coated sand casting, investment casting, sand casting, Precision Casting, sodium silicate sand casting, silica sol-water glass composite precision casting.

2 Q: What materials can we cast?
   A: The materials we can cast include carbon steel, stainless steel, alloy steel, Manganese steel, and ductile iron. We can also cast according to customers' demand specifications.

3 Q: What industry are we casting?
   A: Agricultural machinery, construction machinery, railway transportation, commercial vehicles, oil and gas, industrial valves, mining, power sector/utility industry, architecture and engineering and so on.

4 Q: What's the lead time of production?
   A: Producing samples takes about 30 days (model development 15-20 days, sample production 10 days).
Bulk order after the mold is finished, it needs about 40 days.

5. Q: How do we manage in-house inspections?
    A: We manage general inspection in-house, such as material spectrometer test, physical properties test, CMM inspection, and dimension inspection with gauge. Some special inspections, such as X-ray NDT test, need outsourcing.