Custom Designed Carbon Steel Casting Sand Casting for Agricultural Machinery Parts with IATF 16949

• Customization: Available
• Type: Customer Designed
• Casting Method: pressure Crystallization
• Model NO.: SA2F2T4
• Sand Core Type: Resin Sand Core
• Application: Agricultural Machinery Parts
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing
• Material: Steel
• Surface Treatment: Powder Coated
• Surface Roughness: Ra0.8~Ra12.5
• Standard: ASME
• Certification: ISO 9001:2000, ISO 9001:2008, IATF 16949
• Processing: Precision Casting/Investment Casting
• Size: According to Customer′s Drawings
• Machining Tolerance: 0.005mm-0.01mm
• Lead Time: 30-40 Days
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Package: Carton/Box/Pallets
• Inspection Report: Yes
• Shape: Customer Designed
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: According to product specifications
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 500000

Product Description

Product Description

Application	Heavy truck parts/ Light Truck parts/ Auto Spare Parts Construction Machinery /Agricultural Machinery / Valve / Pump / Elevator Part / Construction Tools / Fireflghting Equipment /etc
Process	Mold Designed, Casting, Heat Treatment, Machining, Surface treatment, Inspection, Packing, Loading
Materials	Grey cast iron, Ductile cast iron, Carbon steel, Stainless steel, Alloy Steel etc
Casting technical	Clay dry sand casting / resin sand casting / precision casting / investment casting / lost wax casting / shell-mould / silica sol casting / water glass casting
Casting blank size	2mm-1500mm / according to customer's requirement
Casting blank weight	0.1kg-2000kg
Casting tolerance	CT5-CT8
Machining tolerance	0.01mm
Machining	Lathing / Milling / Turning / Boring / Drillig / Tapping / Grinding / etc
Surface qulity	Ra0.8-Ra3.2 / according to customer requirement
Surface treatment	Shot blasting / Polishing / Painting / Powder coating / Anodizing / Zinc plating / Nickel plating / blacking / etc
Quality control	100% inspection berore shipment
Design / File / formats	3D, Auto CAD (IGS,DXF,DXF,DWG,STP, STEP,STL,X-T) / Soild Works / Unigraphics / PDF /etc
Certification	ISO9001:2008, IATF 16949
Package	Bubble plastic bag / polybag / pallet / wooden case etc

Detailed Photos

1. Low Cost: Raw materials such as molding sand are inexpensive and easily accessible. It doesn't require complex and costly molds. For small-batch production or trial manufacturing of new products, molds can be quickly fabricated, significantly reducing production costs. This cost-effectiveness makes it an ideal choice for businesses aiming to optimize their budgets without sacrificing quality.
2. High Adaptability: Capable of producing castings of any shape, size, and weight, sand casting can effortlessly handle even the most intricate geometries. It is also compatible with a diverse range of casting alloys, including cast iron, cast steel, aluminum alloys, and copper alloys. This versatility enables it to meet the varied needs of different industries and applications.

3. Great Flexibility: With a flexible production process, sand casting can swiftly respond to changes in product design. When modifications are needed, only the sand mold needs to be adjusted accordingly, eliminating the need for costly new mold manufacturing. This makes it highly suitable for small-batch production and new product development, effectively shortening the research and development cycle and bringing products to market faster.

4. Excellent Permeability: The molding sand features excellent permeability, which allows gases to escape smoothly during the pouring process. This prevents the formation of gas pores and other defects within the casting, ensuring its internal quality. Moreover, it reduces the resistance of the molten metal during pouring, facilitating better filling of the mold cavity and enhancing the overall molding quality.

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5. Simple Post-processing: After the removal of the sand mold, the castings typically only require simple cleaning and processing, such as grinding and cutting off the risers. With fewer post-processing steps compared to some precision casting methods like investment casting, it also incurs lower costs. This makes sand casting particularly advantageous for producing castings with relatively lower requirements for surface quality.

6.  High Production Efficiency: In mass production, automated production equipment such as automatic molding machines and automatic pouring machines can be employed to significantly boost production efficiency. These automated devices can rapidly produce sand molds and perform pouring operations, reducing manual labor time and intensity while ensuring production stability and consistency. Many large-scale foundries have successfully achieved high-efficiency sand casting production through the adoption of advanced automated production lines, meeting the substantial market demand for castings.

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Company Profile

Qingdao Starise Metal Technology Co., Ltd. stands as a beacon of industry excellence, seamlessly integrating research, development, manufacturing, and global trade of precision casting parts. With a rich heritage spanning over thirty years, the company boasts a cutting-edge production facility sprawling 47,000 square meters in Qingdao. Within this expanse, 10,000 square meters are dedicated to high-standard production workshops, producing a phenomenal annual output of over 30,000 tons of precision cast steel components. These finely crafted products grace markets in more than 20 countries and regions across Europe, America, Asia, and beyond.

Our History:

1. Founding Period (1996-1998):
Established in 1996 in the vibrant city of Pingdu, Qingdao, China, Qingdao Starise Metal Technology Co., Ltd. embarked on a mission to deliver unparalleled precision casting solutions, catering to the agricultural machinery and automotive axle industries. During its formative years, the company excelled at producing small-scale precision castings using traditional silica gel precision casting methods, laying a solid foundation for its future endeavors.

2. Technological Accumulation and Expansion (1998-2014):
The year 1998 marked a pivotal moment with the introduction of advanced investment and sand casting technologies, propelling the company into the realm of medium and large-scale precision castings. A significant milestone was achieved in 2006 with the attainment of ISO9001 certification, reinforcing the company's unwavering commitment to consistent quality and reliability. This period of transformation saw the expansion of production facilities, the addition of cutting-edge production lines, and the adoption of efficient casting processes, all of which significantly boosted production capacity to satisfy the demands of diverse, multi-batch, and custom manufacturing.

3. Brand Marketing (2016-2020):
In 2016, the company embarked on a strategic journey of brand enhancement by actively participating in prestigious domestic and international industry exhibitions, significantly elevating its brand recognition. By 2017, the company had extended its global footprint, forging enduring partnerships with overseas customers. The culmination of these efforts was the development of multiple patented technologies by 2020, significantly enhancing product precision and quality, and solidifying the company's reputation as a global leader in precision casting.

4. Technological Innovation and Sustainable Development (2018-2024):
With an unwavering dedication to innovation, 2018 witnessed the establishment of a state-of-the-art research and development center dedicated to pioneering new materials and processes. In 2019, an eco-friendly precision casting process emerged, drastically reducing pollution emissions while elevating the quality of surface and internal casting defects. The year 2020 saw the company being officially recognized as a national high-tech enterprise, a testament to its remarkable achievements in technological innovation and sustainable development.

5. Intelligent Manufacturing and Future Vision:
During the global pandemic of 2019, the company demonstrated agility by swiftly adapting its market strategies, fortifying online marketing and service capabilities to ensure continued growth. 2021 marked the dawn of an intelligent manufacturing era, where automation and information technology converged to elevate production efficiency and management prowess.

6. Looking Ahead:
Steered by an unwavering commitment to innovation-driven growth, Qingdao Starise Metal Technology Co., Ltd. aspires to carve a prestigious niche in the global precision casting industry, championing advancements that shape the future.




 

Processing

 

Materials We Cast

 

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

 

OUR CERTIFICATE

Packaging & Shipping

 

Packaging

1. Rust Prevention Treatment: Envelop your cast steel parts in a shield of protection with our top-tier rust preventive treatments. By applying a superior quality spray or smear, we create a robust anti-rust film that acts as a formidable barrier against corrosion during both transportation and storage, ensuring your products remain pristine and ready for use.
2. Buffer Protection: Safeguard your valuable parts from impact damage. For those components vulnerable to bumps, we utilize premium buffer materials like foam boards and sponges. These protective layers are meticulously wrapped around each part, effectively cushioning them against potential collision damage during their journey.
3. Outer Packaging: Our packaging is designed for maximum security and stability. Smaller cast steel parts are nestled within solid wooden boxes, carefully filled with protective stuffing to eliminate any movement during transport. Larger parts are securely anchored with customized metal or wooden frames, and for added safety, we employ container transportation when necessary, ensuring your goods arrive intact and unharmed.

 

Shipping

1. Logistics Selection: Experience seamless logistics with our strategic partnerships with leading logistics enterprises. We offer a diverse array of transportation options-road, rail, sea, and air-to perfectly match your needs and the nature of your goods, guaranteeing swift and secure delivery every time.
2. Delivery Timeliness: Our commitment to timely delivery is unmatched. Regular orders are dispatched within 30 working days post-completion and inspection. For urgent requirements, we offer flexible arrangements, prioritizing your order to accelerate production and delivery, ensuring your timeline is met with precision.
3. Logistics Tracking: Stay in the loop with our advanced real-time tracking service. By simply using your order or logistics tracking number, you can monitor the journey of your goods via our official website or partner logistics platforms, providing you with updates on location and estimated arrival time, whenever you need them.

 

FAQ

1 Q: What casting processing can we do?
A: Coated sand casting, investment casting, sand casting, Precision Casting, sodium silicate sand casting, silica sol-water glass composite precision casting.

2 Q: What materials can we cast?
A: The materials we can cast include carbon steel, stainless steel, alloy steel, manganese steel, and ductile iron. We can also cast according to customers' demand specifications.

3 Q: What industry are we casting?
A: Agricultural machinery, construction machinery, railway transportation, commercial vehicles, oil and gas, industrial valves, mining, power sector/utility industry, architecture and engineering and so on.

4 Q: What's the lead time of production?
A: Producing samples takes about 30 days (model development 15-20 days, sample production 10 days).
Bulk orders after the mold is finished take about 40 days.

5. Q: How do we manage in-house inspections?
A: We manage general inspection in-house, such as material spectrometer test, physical properties test, CMM inspection, and dimension inspection with a gauge. Some special inspections, such as X-ray NDT tests, need outsourcing.