DIN OEM Customization Resin Casting Stainless Steel Farm Machinery Parts Spare Parts

• Customization: Available
• Type: Customer Designed
• Usage: Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying
• Model NO.: AY44
• Material: Carbon Steel
• Power Source: Diesel
• Weight: Customer′s Demand
• After-sales Service: Customization
• Warranty: 2 Years
• Processing: Precision Casting/Investment Casting
• Surface Treatment: Powder Coated
• Surface Roughness: Ra0.8~Ra12.5
• Size: According to Customer′s Drawings
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing/
• Machining Tolerance: 0.005mm-0.01mm
• Lead Time: 30-40 Days
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Package: Carton/Box/Pallets
• Inspection Report: Yes
• Shape: Customer Designed
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: Customization
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 500000

Product Description

Product Description

Application	Heavy truck parts/ Light Truck parts/ Auto Spare Parts Construction Machinery /Agricultural Machinery / Valve / Pump / Elevator Part / Construction Tools / Fireflghting Equipment /etc
Process	Mold Designed, Casting, Heat Treatment, Machining, Surface treatment, Inspection, Packing, Loading
Materials	Grey cast iron, Ductile cast iron, Carbon steel, Stainless steel, Alloy Steel etc
Casting technical	Clay dry sand casting / resin sand casting / precision casting / investment casting / lost wax casting / shell-mould / silica sol casting / water glass casting
Casting blank size	2mm-1500mm / according to customer's requirement
Casting blank weight	0.1kg-2000kg
Casting tolerance	CT5-CT8
Machining tolerance	0.01mm
Machining	Lathing / Milling / Turning / Boring / Drillig / Tapping / Grinding / etc
Surface qulity	Ra0.8-Ra3.2 / according to customer requirement
Surface treatment	Shot blasting / Polishing / Painting / Powder coating / Anodizing / Zinc plating / Nickel plating / blacking / etc
Quality control	100% inspection berore shipment
Design / File / formats	3D, Auto CAD (IGS,DXF,DXF,DWG,STP, STEP,STL,X-T) / Soild Works / Unigraphics / PDF /etc
Certification	ISO9001:2008, IATF 16949
Package	Bubble plastic bag / polybag / pallet / wooden case etc

Detailed Photos

Industy	Sub-industry	Part name	Material	Process	Features	Technical advantages
Agricultural machinery	Tractor	Steering arm	Carbon steel	Lost wax casting	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Clutch parts	Release bearing housing	Carbon steel	Lost wax casting	Structural parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Seeder parts	Seeder template frame	Carbon steel	Lost wax casting	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

 

In the dynamic and rapidly advancing world of modern agriculture, our state-of-the-art agricultural machinery casting parts serve as the cornerstone for achieving unmatched levels of efficiency and unwavering reliability.


Agricultural machinery covers an impressive scope, from the mighty tractors that conquer vast fields, to the cutting-edge harvesters that secure abundant crops. Our precision in crafting seeders ensures flawless sowing, while our advanced casting solutions for tillage machines prepare the land with expertise. We offer specialized casting solutions for every machinery type.

Our extensive casting techniques encompass sand casting, celebrated for its ability to shape large and intricately designed parts, and precision casting, renowned for delivering superior accuracy and exquisite surface finishes. These sophisticated processes are further elevated by our selection of premium materials, including high-strength cast steel, wear-resistant ductile iron, and corrosion-resistant alloys.


For tractors, we meticulously cast essential components such as engine blocks, transmission cases, and axles with precision. Our harvesters feature cutting blades, threshing drums, and conveyor components, all crafted to ensure seamless operations. Seeders benefit from our precision-cast metering devices, while tillage machines gain durability through our robust plowshares and cultivator teeth.

Excellence is our guiding principle. We maintain rigorous quality control measures at every phase, from the meticulous inspection of raw materials to the comprehensive testing of the final products. Our advanced inspection tools, including state-of-the-art spectrometers and sophisticated non-destructive testing devices, guarantee that every casting part not only meets but surpasses international standards such as ISO and ASTM.


Driven by a relentless pursuit of excellence and a profound understanding of the agricultural machinery sector, our casting parts enjoy the trust of farmers and manufacturers across the globe. Collaborate with us to witness how our unparalleled casting technology and steadfast commitment to quality can transform your agricultural endeavors.

 

Company Profile

Qingdao Starise Metal Technology Co., Ltd. stands as a beacon of excellence in the realm of precision casting. As an industry and trade integration enterprise, we are dedicated to the research, development, production, and global trade of top-tier precision casting parts. With over three decades of expertise, powered by our own state-of-the-art factory, we have carved a niche in the industry. Our expansive modern production base, sprawling over 47,000 square meters, includes 10,000 square meters of advanced production workshops. This foundation enables an impressive annual production capacity surpassing 30,000 tons of precision cast steel parts. Our products, celebrated for their quality, find their way to more than 20 countries and regions across Europe, America, Asia, and beyond.

Our History:

1. Founding Period (1996-1998):
In 1996, nestled in Pingdu City, Qingdao, China, our journey began with a commitment to provide superior precision casting solutions for the agricultural machinery and automotive axle sectors. During these formative years, we specialized in producing small-scale precision castings, employing the traditional yet effective silica gel precision casting technology.

2. Technological Accumulation and Expansion (1998-2014):
The year 1998 marked a pivotal moment as we embraced advanced investment and sand casting technologies, paving the way for the creation of medium to large-scale precision castings. Our pursuit of excellence was validated in 2006 when we earned the prestigious ISO9001 certification, a testament to our unwavering quality and reliability. Between 2009 and 2014, we embarked on an ambitious expansion, augmenting our production facilities, introducing multiple innovative production lines, and refining efficient casting processes, all designed to cater to the burgeoning demand for diverse, multi-batch, and customized products.

3. Brand Marketing (2016-2020):
In 2016, we embarked on a strategic initiative to elevate our brand by actively participating in prominent domestic and international industry exhibitions, thereby amplifying our brand visibility. Our global market footprint expanded in 2017 as we nurtured long-lasting cooperative ties with international clients. By 2020, our dedication bore fruit with the development of multiple patented technologies, advancing product precision and quality to new heights.

4. Technological Innovation and Sustainable Development (2018-2024):
Our continuous quest for innovation led to the establishment of a dedicated research and development center in 2018, focused on pioneering new materials and processes. A notable achievement in 2019 was the development of an eco-friendly precision casting process, reducing pollution emissions and enhancing the quality of our castings, both in surface and internal integrity. In 2020, our innovation was recognized as we were celebrated as a national high-tech enterprise, highlighting our achievements in technological advancement.

5. Intelligent Manufacturing and Future Vision:
The global pandemic in 2019 presented challenges that we met head-on by swiftly pivoting our market strategy. We reinforced our online marketing and service capabilities to ensure steady business growth. By 2021, we had launched an intelligent manufacturing initiative, seamlessly integrating automation and information technology, thereby elevating both our production efficiency and management capabilities to unprecedented levels.

6. Looking Ahead:
Firmly rooted in our philosophy of innovation-driven development, we forge ahead with an unwavering commitment to cement our status as a frontrunner in the global precision casting industry.




 

Processing

 

Materials We Cast

 

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

 

OUR CERTIFICATE

Packaging & Shipping

 

Packaging

1. Rust Prevention Treatment: With a commitment to maintaining the pristine quality of your products, our cast steel parts are meticulously treated with premium rust preventives. This process ensures the formation of a robust and dense anti-rust film, offering unbeatable protection against rust during both transportation and storage.
2. Buffer Protection: Protecting your components from potential damage, we employ advanced buffer materials like foam boards and sponges. These materials cocoon parts susceptible to impacts, effectively safeguarding them from collision damage throughout the shipping process.
3. Outer Packaging: To safeguard your products, small cast steel parts are securely nestled in robust wooden boxes, filled with protective stuffing to eliminate any unwanted movement. Larger components are stabilized using tailor-made metal or wooden frames, with the option of container transport for added security, thus ensuring that your goods are delivered safely and intact.

 

Shipping

1. Logistics Selection: We pride ourselves on our strategic partnerships with leading logistics providers. Catering to your specific needs, we offer an array of transportation options-be it road, rail, sea, or air freight. Our goal is to deliver your goods both promptly and securely, tailored to the unique characteristics of each shipment.
2. Delivery Timeliness: Ensuring efficiency, regular orders are dispatched within 30 working days post-inspection. For those urgent requests, we offer flexibility with negotiable expedited timelines, ensuring that production and delivery are prioritized to meet your pressing demands.
3. Logistics Tracking: We empower you with real-time logistics tracking for absolute peace of mind. Easily access the status and location of your shipments via the order or logistics tracking number on our official website or through our partner platforms, keeping you informed about expected delivery times at any given moment.

 

FAQ

1 Q: What casting processing can we do?
   A: Coated sand casting, investment casting, sand casting, Precision Casting, sodium silicate sand casting, silica sol-water glass composite precision casting.

2 Q: What materials can we cast?
   A: The materials we can cast include carbon steel, stainless steel, alloy steel, Manganese steel, and ductile iron. We can also cast according to customers' demand specifications.

3 Q: What industry are we casting?
   A: Agricultural machinery, construction machinery, railway transportation, commercial vehicles, oil and gas, industrial valves, mining, power sector/utility industry, architecture and engineering and so on.

4 Q: What's the lead time of production?
   A: Producing samples takes about 30 days (model development 15-20 days, sample production 10 days).
Bulk order after the mold is finished, it needs about 40 days.

5. Q: How do we manage in-house inspections?
    A: We manage general inspection in-house, such as material spectrometer test, physical properties test, CMM inspection, and dimension inspection with gauge. Some special inspections, such as X-ray NDT test, need outsourcing.