Metal Casting with Investment Casting and Precision Surface Roughness

• Customization: Available
• Type: Customer Designed
• Usage: Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying
• Model NO.: A12H43
• Material: Carbon Steel
• Power Source: Diesel
• Weight: Customer′s Demand
• After-sales Service: Customization
• Warranty: 2 Years
• Processing: Precision Casting/Investment Casting
• Surface Treatment: Powder Coated
• Surface Roughness: Ra0.8~Ra12.5
• Size: According to Customer′s Drawings
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing/
• Machining Tolerance: 0.005mm-0.01mm
• Lead Time: 30-40 Days
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Package: Carton/Box/Pallets
• Inspection Report: Yes
• Shape: Customer Designed
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: Customization
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 500000

Product Description

Product Description

Application	Heavy truck parts/ Light Truck parts/ Auto Spare Parts Construction Machinery /Agricultural Machinery / Valve / Pump / Elevator Part / Construction Tools / Fireflghting Equipment /etc
Process	Mold Designed, Casting, Heat Treatment, Machining, Surface treatment, Inspection, Packing, Loading
Materials	Grey cast iron, Ductile cast iron, Carbon steel, Stainless steel, Alloy Steel etc
Casting technical	Clay dry sand casting / resin sand casting / precision casting / investment casting / lost wax casting / shell-mould / silica sol casting / water glass casting
Casting blank size	2mm-1500mm / according to customer's requirement
Casting blank weight	0.1kg-2000kg
Casting tolerance	CT5-CT8
Machining tolerance	0.01mm
Machining	Lathing / Milling / Turning / Boring / Drillig / Tapping / Grinding / etc
Surface qulity	Ra0.8-Ra3.2 / according to customer requirement
Surface treatment	Shot blasting / Polishing / Painting / Powder coating / Anodizing / Zinc plating / Nickel plating / blacking / etc
Quality control	100% inspection berore shipment
Design / File / formats	3D, Auto CAD (IGS,DXF,DXF,DWG,STP, STEP,STL,X-T) / Soild Works / Unigraphics / PDF /etc
Certification	ISO9001:2008, IATF 16949
Package	Bubble plastic bag / polybag / pallet / wooden case etc

Detailed Photos

Industy	Sub-industry	Part name	Material	Process	Features	Technical advantages
Agricultural machinery	Tractor	Steering arm	Carbon steel	Lost wax casting	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Clutch parts	Release bearing housing	Carbon steel	Lost wax casting	Structural parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Seeder parts	Seeder template frame	Carbon steel	Lost wax casting	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

In the dynamic world of modern agriculture, our precision-engineered casting parts for agricultural machinery are your gateway to achieving extraordinary efficiency and reliability. Embrace the forefront of innovation with our expertly crafted solutions, intricately designed to elevate your machinery's performance to the next level.


Agricultural machinery covers a broad spectrum—from tractors that effortlessly navigate vast fields to harvesters that efficiently gather abundant crops, seeders that ensure precise planting, and tillage machines that expertly prepare the soil. For each type of machinery, our precisely tailored casting solutions guarantee optimal performance and steadfast reliability.

Our extensive range of casting processes includes sand casting, celebrated for its ability to produce large, complex components, alongside precision casting, which guarantees unparalleled accuracy and exceptional surface finishes. These advanced methodologies are further enhanced by our selection of premium materials, including high-strength cast steel, wear-resistant ductile iron, and corrosion-resistant alloys, ensuring enduring durability and robustness.


For tractors, we expertly cast vital components such as engine blocks, transmission cases, and axles with unmatched precision. For harvesters, our finely engineered cutting blades, threshing drums, and conveyor parts ensure seamless and flawless operation. Seeders are dependent on our precisely accurate metering devices, while our durable plowshares and cultivator teeth greatly enhance the performance of tillage machines.

Quality is the cornerstone of our operations. We rigorously enforce stringent quality control measures at every stage, from raw material inspection to comprehensive final product testing. Our cutting-edge inspection equipment, which includes advanced spectrometers and non-destructive testing devices, ensures that each casting part not only meets but surpasses international standards like ISO and ASTM.


Driven by an unwavering devotion to excellence and profound industry expertise, our casting parts have become the globally renowned choice for farmers and manufacturers. Partner with us to experience firsthand how our advanced casting technology and steadfast quality elevate your agricultural operations to unprecedented heights of success.

Company Profile

Qingdao Starise Metal Technology Co., Ltd. stands as a paragon of excellence in industry and trade integration, pioneering the research, development, production, and international trading of precision casting components. With over three decades of distinguished heritage, our commitment is underscored by a state-of-the-art production facility sprawling over 47,000 square meters, including 10,000 square meters dedicated to high-standard workshops. We proudly champion an impressive annual production capacity exceeding 30,000 tons of precision cast steel parts, reaching over 20 countries across Europe, America, Asia, and beyond, affirming our position as leaders in superior exports.

Our History:

1. Founding Period (1996-1998):
Our illustrious journey commenced in 1996 in the heart of Pingdu City, Qingdao, China, with a visionary goal to deliver unparalleled precision casting solutions tailored specifically for the agricultural machinery and automotive axle sectors. This foundational era emphasized crafting small-scale precision castings using traditional silica gel precision casting methods.

2. Technological Accumulation and Expansion (1998-2014):
The year 1998 marked a pivotal technological advancement as we embraced cutting-edge investment and sand casting technologies, enabling the creation of medium to large-scale precision castings. Achieving the prestigious ISO9001 certification in 2006 was a testament to our steadfast commitment to quality. From 2009 to 2014, we embarked on an ambitious expansion strategy, upgrading facilities, enhancing production lines, and integrating state-of-the-art casting processes to meet the multifaceted demands of diverse, multi-batch, and customized manufacturing.

3. Brand Marketing (2016-2020):
The year 2016 heralded a transformative phase in our brand's journey, marked by active participation in esteemed domestic and international exhibitions to elevate our brand's prestige. By 2017, we had expanded our global market presence, fostering enduring partnerships with international clients. By 2020, our unwavering commitment to innovation was evidenced by the acquisition of multiple patented technologies, significantly enhancing product precision and quality.

4. Technological Innovation and Sustainable Development (2018-2024):
In 2018, we embarked on a visionary trajectory by establishing a research and development center dedicated to pioneering new materials and processes. Our 2019 breakthrough in eco-friendly precision casting dramatically reduced pollution while enhancing casting quality. Our recognition as a national high-tech enterprise in 2020 stands as a formal acknowledgment of our maturity in technological innovation.

5. Intelligent Manufacturing and Future Vision:
In 2019, we faced the global pandemic with resilience, strategically pivoting our market approach to augment our online marketing and service capabilities, ensuring consistent business growth. Our foray into intelligent manufacturing in 2021 seamlessly integrates automation with information technology, significantly boosting production efficiency and managerial acumen.

6. Looking Ahead:
Propelled by an unwavering dedication to innovation-led development, Qingdao Starise Metal Technology Co., Ltd. is poised to ascend to the forefront of the global precision casting industry, ready to shape the future with a bold and visionary outlook.

Processing

Materials We Cast

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Packaging & Shipping

Packaging

1. Rust Prevention Treatment: Our meticulously crafted cast steel parts undergo a state-of-the-art rust prevention treatment. Utilizing premium rust inhibitors, we form a robust, impenetrable anti-rust film that provides unparalleled protection against corrosion. This superior shield ensures your parts remain in pristine condition during transit and storage, arriving at your doorstep as flawless as when they left our facility.
2. Buffer Protection: Recognizing the vulnerability of certain components to physical shock, we envelop them with high-quality buffer materials such as foam boards and protective sponges. This superior padding acts as an effective barrier against transport-related impacts, ensuring that each component is delivered to you in immaculate condition, free from damage.
3. Outer Packaging: Our small cast steel components are securely nestled in robust wooden boxes, expertly padded to prevent any movement during transit. For larger items, we provide custom-built metal or wooden frames, opting for container shipping when necessary. This tailor-made packaging approach guarantees maximum safety and integrity, safeguarding your items throughout their journey.

Shipping

1. Logistics Selection: We strategically partner with esteemed logistics experts to tailor transport solutions to your needs. By meticulously evaluating customer requirements and product details, we determine the most efficient transportation mode—be it road, rail, sea, or air. This thorough approach ensures your goods are delivered promptly and securely, no matter the destination.
2. Delivery Timeliness: Committed to efficiency, we promise shipment of standard orders within 30 working days post-production and inspection. For urgent orders, we offer tailored expedited delivery solutions, accelerating both production and shipping to align precisely with your most pressing deadlines.
3. Logistics Tracking: Experience seamless updates with our cutting-edge real-time tracking service. Effortlessly monitor your shipment's journey via our official website or our logistics partner's platform. With your order or tracking number, stay informed about the location and estimated delivery time of your shipment at every stage, ensuring peace of mind and transparency.

FAQ

1 Q: What casting processing can we do?
A: Coated sand casting, investment casting, sand casting, Precision Casting, sodium silicate sand casting, silica sol-water glass composite precision casting.

2 Q: What materials can we cast?
A: The materials we can cast include carbon steel, stainless steel, alloy steel, Manganese steel, and ductile iron. We can also cast according to customers' demand specifications.

3 Q: What industry are we casting?
A: Agricultural machinery, construction machinery, railway transportation, commercial vehicles, oil and gas, industrial valves, mining, power sector/utility industry, architecture and engineering and so on.

4 Q: What's the lead time of production?
A: Producing samples takes about 30 days (model development 15-20 days, sample production 10 days).
Bulk order after the mold is finished, it needs about 40 days.

5. Q: How do we manage in-house inspections?
A: We manage general inspection in-house, such as material spectrometer test, physicalproperties test,CMM inspection, and dimension inspection with gauge. Some specialinspections, such as X-ray NDT test, need outsourcing.