Precision Casting Metal Casting with Fine Ra0.8 to Ra12.5 Surface Finish

• Customization: Available
• Type: Customer Designed
• Usage: Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying
• Model NO.: A12H43
• Material: Carbon Steel
• Power Source: Diesel
• Weight: Customer′s Demand
• After-sales Service: Customization
• Warranty: 2 Years
• Processing: Precision Casting/Investment Casting
• Surface Treatment: Powder Coated
• Surface Roughness: Ra0.8~Ra12.5
• Size: According to Customer′s Drawings
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing/
• Machining Tolerance: 0.005mm-0.01mm
• Lead Time: 30-40 Days
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Package: Carton/Box/Pallets
• Inspection Report: Yes
• Shape: Customer Designed
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: Customization
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 500000

Product Description

Product Description

Application	Heavy truck parts/ Light Truck parts/ Auto Spare Parts Construction Machinery /Agricultural Machinery / Valve / Pump / Elevator Part / Construction Tools / Fireflghting Equipment /etc
Process	Mold Designed, Casting, Heat Treatment, Machining, Surface treatment, Inspection, Packing, Loading
Materials	Grey cast iron, Ductile cast iron, Carbon steel, Stainless steel, Alloy Steel etc
Casting technical	Clay dry sand casting / resin sand casting / precision casting / investment casting / lost wax casting / shell-mould / silica sol casting / water glass casting
Casting blank size	2mm-1500mm / according to customer's requirement
Casting blank weight	0.1kg-2000kg
Casting tolerance	CT5-CT8
Machining tolerance	0.01mm
Machining	Lathing / Milling / Turning / Boring / Drillig / Tapping / Grinding / etc
Surface qulity	Ra0.8-Ra3.2 / according to customer requirement
Surface treatment	Shot blasting / Polishing / Painting / Powder coating / Anodizing / Zinc plating / Nickel plating / blacking / etc
Quality control	100% inspection berore shipment
Design / File / formats	3D, Auto CAD (IGS,DXF,DXF,DWG,STP, STEP,STL,X-T) / Soild Works / Unigraphics / PDF /etc
Certification	ISO9001:2008, IATF 16949
Package	Bubble plastic bag / polybag / pallet / wooden case etc

Detailed Photos

Industy	Sub-industry	Part name	Material	Process	Features	Technical advantages
Agricultural machinery	Tractor	Steering arm	Carbon steel	Lost wax casting	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Clutch parts	Release bearing housing	Carbon steel	Lost wax casting	Structural parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Seeder parts	Seeder template frame	Carbon steel	Lost wax casting	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

In the ever-evolving realm of contemporary agriculture, our precision-engineered casting parts for agricultural machinery serve as your gateway to achieving unparalleled efficiency and dependability. Embrace the forefront of innovation with our masterfully crafted solutions, meticulously designed to elevate your machinery's performance to new heights.


Agricultural machinery encompasses a diverse range of equipment, from tractors that effortlessly navigate expansive fields, to harvesters that skillfully gather abundant crops, seeders ensuring precision in planting, and tillage machines expertly preparing the soil. For each type of machinery, our precisely tailored casting solutions promise supreme performance and unwavering reliability.

Our comprehensive suite of casting processes boasts sand casting, celebrated for its capability to produce large, complex components, alongside precision casting, which delivers remarkable accuracy and exceptional surface finishes. These advanced techniques are bolstered by our selection of premium materials, including high-strength cast steel, wear-resistant ductile iron, and corrosion-resistant alloys, ensuring lasting durability and robustness.


For tractors, we meticulously cast critical components such as engine blocks, transmission cases, and axles with unmatched precision. For harvesters, our expertly engineered cutting blades, threshing drums, and conveyor parts ensure seamless, flawless operation. Seeders rely on our precisely accurate metering devices, while our durable plowshares and cultivator teeth significantly enhance the performance of tillage machines.

Quality is the foundation of our operations, where we rigorously implement stringent quality control measures at every stage, from raw material inspection to comprehensive final product testing. Our state-of-the-art inspection equipment, including advanced spectrometers and non-destructive testing devices, ensures each casting part not only meets but exceeds international standards such as ISO and ASTM.


Driven by an unwavering commitment to excellence and profound industry expertise, our casting parts have become the globally trusted choice for farmers and manufacturers alike. Partner with us and experience firsthand how our cutting-edge casting technology and steadfast quality can elevate your agricultural operations to unprecedented heights of success.

Company Profile

Qingdao Starise Metal Technology Co., Ltd. stands as a paragon of industry excellence and global trade integration. As a leader in research, development, production, and international commerce of precision casting parts, our legacy has been nurtured over three remarkable decades. Anchored by a state-of-the-art production base sprawling over 47,000 square meters, including 10,000 square meters dedicated to high-standard workshops, we proudly exhibit an annual capacity exceeding 30,000 tons of precision cast steel parts. Our exceptional exports reach over 20 countries across Europe, America, Asia, and beyond, underscoring our superior quality and industry prestige.

Our History:

1. Founding Period (1996-1998):
Our journey began in 1996 in Pingdu City, Qingdao, China, driven by a visionary goal to provide exceptional precision casting solutions tailored for the agricultural machinery and automotive axle sectors. During this foundational era, we focused on producing small-scale precision castings utilizing traditional silica gel precision casting techniques, setting a strong precedent for future innovations.

2. Technological Accumulation and Expansion (1998-2014):
The year 1998 heralded a technological leap as we embraced cutting-edge investment and sand casting technologies, facilitating the production of medium to large-scale precision castings. Our commitment to quality was validated by achieving ISO9001 certification in 2006. During 2009 to 2014, we underwent a transformative expansion, upgrading facilities, fine-tuning production lines, and integrating new casting processes to adeptly meet the intricate demands of diverse, multi-batch, and customized manufacturing.

3. Brand Marketing (2016-2020):
In 2016, we embarked on a brand metamorphosis, actively participating in renowned domestic and international exhibitions to amplify our brand prestige. By 2017, our global market presence expanded significantly, forming enduring partnerships with international clients. By 2020, our commitment to innovation culminated in acquiring several patented technologies, considerably enhancing product precision and quality.

4. Technological Innovation and Sustainable Development (2018-2024):
In 2018, we set a bold course by establishing a research and development center committed to pioneering novel materials and processes. Our 2019 innovation in eco-friendly precision casting significantly reduced pollutants while bolstering casting quality. Our recognition as a national high-tech enterprise in 2020 officially lauded our excellence in technological innovation.

5. Intelligent Manufacturing and Future Vision:
In 2019, we confronted the global pandemic challenge with resilience, strategically enhancing our market approach to fortify our online marketing and service capabilities, ensuring robust business growth. Our foray into intelligent manufacturing in 2021 skillfully integrates automation with information technology, significantly boosting production efficiency and managerial prowess.

6. Looking Ahead:
Fueled by an unwavering dedication to innovation-driven development, Qingdao Starise Metal Technology Co., Ltd. is poised to ascend to the pinnacle of the global precision casting industry, ready to forge the future with a visionary outlook and unparalleled expertise.

Processing

Materials We Cast

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Packaging & Shipping

Packaging

1. Rust Prevention Treatment: At Qingdao Starise Metal Technology Co., Ltd., we implement a superior rust prevention treatment for our precision casting metal components. Utilizing only premium rust inhibitors, we form a formidable anti-rust barrier that offers unparalleled protection. This meticulous process preserves the pristine condition of your parts, preventing rust during transit and storage, ensuring each component is delivered in impeccable condition.
2. Buffer Protection: Recognizing the delicate nature of some components, we envelop them in high-grade cushioning materials like foam boards and sponges. This elite padding provides a resilient defense against the impacts of transportation, guaranteeing that every piece arrives at your doorstep in pristine, undamaged condition.
3. Outer Packaging: For smaller cast steel components, they are carefully nestled within robust wooden boxes, secured with premium filler to eliminate movement during transit. Larger items are encased in custom-engineered metal or wooden frames, and, when necessary, we employ container shipping. This tailored packaging approach ensures optimal safety and preserves the integrity of your products throughout the shipping journey.

Shipping

1. Logistics Selection: We diligently partner with prestigious logistics experts, analyzing both customer requirements and product characteristics to determine the most effective mode of transportation. Whether it be road, rail, sea, or air, we ensure a swift and secure delivery of your order, tailored to your needs.
2. Delivery Timeliness: For standard orders, we commit to dispatching shipments within 30 working days post-production and inspection. For urgent needs, we provide bespoke expedited delivery solutions, harmonizing production and transit timelines to meet your critical deadlines with precision.
3. Logistics Tracking: Enjoy seamless visibility with our state-of-the-art real-time tracking service. Monitor your shipment effortlessly via our official website or through the platform of our trusted logistics partners. By using your order or tracking number, you can stay informed about your shipment's progress and anticipated delivery time at every stage of its journey.

FAQ

1 Q: What casting processing can we do?
A: Coated sand casting, investment casting, sand casting, Precision Casting, sodium silicate sand casting, silica sol-water glass composite precision casting.

2 Q: What materials can we cast?
A: The materials we can cast include carbon steel, stainless steel, alloy steel, Manganese steel, and ductile iron. We can also cast according to customers' demand specifications.

3 Q: What industry are we casting?
A: Agricultural machinery, construction machinery, railway transportation, commercial vehicles, oil and gas, industrial valves, mining, power sector/utility industry, architecture and engineering and so on.

4 Q: What's the lead time of production?
A: Producing samples takes about 30 days (model development 15-20 days, sample production 10 days).
Bulk order after the mold is finished, it needs about 40 days.

5. Q: How do we manage in-house inspections?
A: We manage general inspection in-house, such as material spectrometer test, physicalproperties test,CMM inspection, and dimension inspection with gauge. Some specialinspections, such as X-ray NDT test, need outsourcing.