High-Precision Metal Casting with Investment Casting and Surface Treatment

• Customization: Available
• Type: Customer Designed
• Usage: Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying
• Model NO.: A12H43
• Material: Carbon Steel
• Power Source: Diesel
• Weight: Customer′s Demand
• After-sales Service: Customization
• Warranty: 2 Years
• Processing: Precision Casting/Investment Casting
• Surface Treatment: Powder Coated
• Surface Roughness: Ra0.8~Ra12.5
• Size: According to Customer′s Drawings
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing/
• Machining Tolerance: 0.005mm-0.01mm
• Lead Time: 30-40 Days
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Package: Carton/Box/Pallets
• Inspection Report: Yes
• Shape: Customer Designed
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: Customization
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 500000

Product Description

Product Description

Application	Heavy truck parts/ Light Truck parts/ Auto Spare Parts Construction Machinery /Agricultural Machinery / Valve / Pump / Elevator Part / Construction Tools / Fireflghting Equipment /etc
Process	Mold Designed, Casting, Heat Treatment, Machining, Surface treatment, Inspection, Packing, Loading
Materials	Grey cast iron, Ductile cast iron, Carbon steel, Stainless steel, Alloy Steel etc
Casting technical	Clay dry sand casting / resin sand casting / precision casting / investment casting / lost wax casting / shell-mould / silica sol casting / water glass casting
Casting blank size	2mm-1500mm / according to customer's requirement
Casting blank weight	0.1kg-2000kg
Casting tolerance	CT5-CT8
Machining tolerance	0.01mm
Machining	Lathing / Milling / Turning / Boring / Drillig / Tapping / Grinding / etc
Surface qulity	Ra0.8-Ra3.2 / according to customer requirement
Surface treatment	Shot blasting / Polishing / Painting / Powder coating / Anodizing / Zinc plating / Nickel plating / blacking / etc
Quality control	100% inspection berore shipment
Design / File / formats	3D, Auto CAD (IGS,DXF,DXF,DWG,STP, STEP,STL,X-T) / Soild Works / Unigraphics / PDF /etc
Certification	ISO9001:2008, IATF 16949
Package	Bubble plastic bag / polybag / pallet / wooden case etc

Detailed Photos

Industy	Sub-industry	Part name	Material	Process	Features	Technical advantages
Agricultural machinery	Tractor	Steering arm	Carbon steel	Lost wax casting	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Clutch parts	Release bearing housing	Carbon steel	Lost wax casting	Structural parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Seeder parts	Seeder template frame	Carbon steel	Lost wax casting	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

In the dynamic and ever-evolving world of modern agriculture, our precision-engineered casting parts for agricultural machinery are your gateway to achieving outstanding efficiency and steadfast reliability. With our expertly crafted solutions, designed with meticulous attention to detail, you are poised to embrace the pinnacle of innovation. Our components are engineered to not only optimize your machinery's performance but also to catapult your operations to the forefront of agricultural excellence.


Agricultural machinery spans a wide spectrum, from robust tractors that effortlessly navigate vast fields, to efficient harvesters that masterfully collect abundant crops, precision seeders that ensure exact planting, and adept tillage machines that prepare the soil with expertise. For each category of machinery, our tailored casting solutions are meticulously designed to deliver supreme performance and unwavering reliability, ensuring your equipment operates at its best.

Our extensive array of casting procedures includes sand casting, celebrated for its ability to produce large, intricate components, as well as precision casting, renowned for delivering incredible accuracy and exceptional surface finishes. These state-of-the-art techniques are further enhanced by our selection of premium materials, including high-strength cast steel, wear-resistant ductile iron, and corrosion-resistant alloys, all chosen to guarantee unmatched durability and robustness.


For tractors, we expertly cast vital components such as engine blocks, transmission cases, and axles with unparalleled precision. In harvesters, our precisely engineered cutting blades, threshing drums, and conveyor parts ensure smooth, flawless operation. Seeders benefit from our meticulously precise metering devices, while our durable plowshares and cultivator teeth significantly enhance the performance of tillage machines, making sure your equipment operates with peak efficiency.

Quality is the foundation of our operations. We implement rigorous quality control measures at every stage, from the inspection of raw materials to exhaustive final product testing. Our state-of-the-art inspection equipment, including cutting-edge spectrometers and non-destructive testing devices, ensures each casting part not only meets but surpasses international standards such as ISO and ASTM, guaranteeing the highest level of quality and performance.


Driven by an unwavering commitment to excellence and deep industry expertise, our casting parts have become the globally preferred choice for both farmers and manufacturers. Partner with us to experience firsthand how our advanced casting technology and steadfast dedication to quality can elevate your agricultural operations to unparalleled heights of success and innovation.

Company Profile

Qingdao Starise Metal Technology Co., Ltd. is a shining example of industry brilliance and trade synergy, at the forefront of research, innovation, and international commerce in precision casting components. For over thirty illustrious years, we have cultivated a legacy anchored by a state-of-the-art production facility sprawling 47,000 square meters, with an impressive 10,000 square meters dedicated to high-standard workshops. Our annual production prowess exceeds 30,000 tons of precision cast steel parts, affirming our role as a superior exporter to over 20 countries across Europe, America, and Asia.

Our History:

1. Founding Period (1996-1998):
Our journey began in 1996 in Pingdu City, Qingdao, China. With a commitment to delivering unparalleled precision casting solutions tailored for agricultural machinery and automotive axles, this initial period focused on crafting small-scale precision castings with traditional silica gel techniques.

2. Technological Accumulation and Expansion (1998-2014):
In 1998, we achieved a technological milestone, adopting advanced investment and sand casting methodologies that enabled us to produce medium to large-scale precision castings. Achieving ISO9001 certification in 2006 underscored our relentless pursuit of quality. Between 2009 and 2014, we undertook substantial expansion, upgrading facilities, refining production lines, and embracing cutting-edge casting techniques to satisfy the dynamic demands of diverse, multi-batch, and customized manufacturing requirements.

3. Brand Marketing (2016-2020):
2016 marked a pivotal transformation in our brand, as we engaged in prestigious domestic and international exhibitions to amplify our brand's prestige. By 2017, our global market presence had significantly expanded, nurturing enduring partnerships with international clientele. By 2020, our commitment to innovation was reflected in the acquisition of numerous patented technologies, significantly elevating product precision and quality.

4. Technological Innovation and Sustainable Development (2018-2024):
In 2018, we charted a groundbreaking course by establishing a research and development center devoted to pioneering new materials and processes. Our 2019 breakthrough in eco-friendly precision casting not only reduced pollution but also enhanced casting quality. Our designation as a national high-tech enterprise in 2020 officially recognized our excellence in technological innovation.

5. Intelligent Manufacturing and Future Vision:
In 2019, we navigated the global pandemic with resilience, adeptly adjusting our market strategy to fortify our online marketing and service capabilities, ensuring steadfast business growth. Our 2021 foray into intelligent manufacturing seamlessly integrates automation with information technology, significantly boosting production efficiency and managerial prowess.

6. Looking Ahead:
Propelled by an unwavering commitment to innovation-driven development, Qingdao Starise Metal Technology Co., Ltd. is poised to ascend to the pinnacle of the global precision casting industry, ready to shape the future with visionary foresight.

Processing

Materials We Cast

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Packaging & Shipping

Packaging

1. Rust Prevention Treatment: Our meticulously crafted cast steel components are fortified with a state-of-the-art rust prevention process. We employ premium rust inhibitors that form a resilient, impenetrable anti-rust barrier, guaranteeing exceptional protection. With this, your parts remain in pristine condition, warding off rust with excellence during transit and storage, ensuring they reach you absolutely flawless.
2. Buffer Protection: We recognize that certain components are vulnerable to physical impacts. To prevent damage, we envelop these parts in high-quality buffer materials like foam boards and sponges. This protective layer serves as a formidable defense against transportation-related shocks, ensuring every component arrives at your doorstep in impeccable condition.
3. Outer Packaging: For small cast steel components, we utilize durable wooden boxes, expertly cushioned with filler to eliminate movement during transit. Larger items are accommodated with custom-built metal or wooden frames, and container shipping is employed when necessary. This tailored packaging solution guarantees the utmost safety and structural integrity, safeguarding your items throughout the journey.

Shipping

1. Logistics Selection: We collaborate with renowned logistics partners to deliver your products swiftly and securely. By analyzing customer requirements and product specifics, we select the optimal transportation method, be it road, rail, sea, or air. This meticulous approach ensures your items are expedited with precision and care.
2. Delivery Timeliness: For standard orders, our commitment is to dispatch within 30 working days post-production and inspection. For time-sensitive projects, we provide tailored expedited delivery solutions, seamlessly coordinating production and shipping to meet your vital deadlines with utmost efficiency.
3. Logistics Tracking: Experience seamless updates through our sophisticated real-time tracking service. Via our official website or our logistics partner's platform, effortlessly track your shipment using your order or tracking number. Stay informed every step of the way, with precise updates on your shipment's location and expected delivery time.

FAQ

1 Q: What casting processing can we do?
A: Coated sand casting, investment casting, sand casting, Precision Casting, sodium silicate sand casting, silica sol-water glass composite precision casting.

2 Q: What materials can we cast?
A: The materials we can cast include carbon steel, stainless steel, alloy steel, Manganese steel, and ductile iron. We can also cast according to customers' demand specifications.

3 Q: What industry are we casting?
A: Agricultural machinery, construction machinery, railway transportation, commercial vehicles, oil and gas, industrial valves, mining, power sector/utility industry, architecture and engineering and so on.

4 Q: What's the lead time of production?
A: Producing samples takes about 30 days (model development 15-20 days, sample production 10 days).
Bulk order after the mold is finished, it needs about 40 days.

5. Q: How do we manage in-house inspections?
A: We manage general inspection in-house, such as material spectrometer test, physicalproperties test,CMM inspection, and dimension inspection with gauge. Some specialinspections, such as X-ray NDT test, need outsourcing.