Customer Designed Precision Casting with Customization and Investment Casting Features

Product Details
Customization: Available
Type: Customer Designed
Usage: Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying
Manufacturer/Factory & Trading Company

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  • Customer Designed Precision Casting with Customization and Investment Casting Features
  • Customer Designed Precision Casting with Customization and Investment Casting Features
  • Customer Designed Precision Casting with Customization and Investment Casting Features
  • Customer Designed Precision Casting with Customization and Investment Casting Features
  • Customer Designed Precision Casting with Customization and Investment Casting Features
  • Customer Designed Precision Casting with Customization and Investment Casting Features
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  • Overview
  • Product Description
  • Detailed Photos
  • Company Profile
  • Processing
  • Materials We Cast
  • OUR CERTIFICATE
  • Packaging & Shipping
  • FAQ
Overview

Basic Info.

Model NO.
A12H2
Material
Carbon Steel
Power Source
Diesel
Weight
Customer′s Demand
After-sales Service
Customization
Warranty
2 Years
Processing
Precision Casting/Investment Casting
Surface Treatment
Powder Coated
Surface Roughness
Ra0.8~Ra12.5
Size
According to Customer′s Drawings
Machining
Turning/Milling/Drilling/Grinding/Boring/Planing/
Machining Tolerance
0.005mm-0.01mm
Lead Time
30-40 Days
Sand Core
Resin Sand Core/Clay Sand Core
Inspection Tools
CMM/Gauges/Indicators
Heat Treatment
Quench and Temper
Transport
by Sea/by Train/by Air/by Truck
Package
Carton/Box/Pallets
Inspection Report
Yes
Shape
Customer Designed
Transport Package
Plastic Bags and Wooden Cartons
Specification
Customization
Trademark
Customer Demands
Origin
China
Production Capacity
500000

Product Description

Customer Designed Precision Casting with Customization and Investment Casting Features

Product Description

Application Heavy truck parts/ Light Truck parts/ Auto Spare Parts
Construction Machinery /Agricultural Machinery /
Valve / Pump / Elevator Part / Construction Tools / Fireflghting Equipment /etc
Process Mold Designed, Casting, Heat Treatment, Machining, Surface treatment, Inspection, Packing, Loading
Materials Grey cast iron, Ductile cast iron, Carbon steel, Stainless steel, Alloy Steel etc
Casting technical Clay dry sand casting / resin sand casting / precision casting / investment casting / lost wax casting / shell-mould / silica sol casting / water glass casting
Casting blank size 2mm-1500mm / according to customer's requirement
Casting blank weight 0.1kg-2000kg
Casting tolerance CT5-CT8
Machining tolerance 0.01mm
Machining Lathing / Milling / Turning / Boring / Drillig / Tapping / Grinding / etc
Surface qulity Ra0.8-Ra3.2 / according to customer requirement
Surface treatment Shot blasting / Polishing / Painting / Powder coating / Anodizing / Zinc plating / Nickel plating / blacking / etc
Quality control 100% inspection berore shipment
Design / File / formats 3D, Auto CAD (IGS,DXF,DXF,DWG,STP, STEP,STL,X-T) / Soild Works / Unigraphics / PDF /etc
Certification ISO9001:2008, IATF 16949
Package Bubble plastic bag / polybag / pallet / wooden case etc

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Detailed Photos

Industy Sub-industry Part name Material Process Features Technical advantages
Agricultural machinery Tractor Steering arm Carbon steel Lost wax casting Load-bearing parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
Clutch parts Release bearing housing Carbon steel Lost wax casting Structural parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
Seeder parts Seeder template frame Carbon steel Lost wax casting Load-bearing parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

Customer Designed Precision Casting with Customization and Investment Casting Features
In the ever-evolving realm of modern agriculture, our casting parts for agricultural machinery serve as your gateway to achieving unparalleled efficiency and dependability. Experience the transformative power of innovation with our meticulously crafted solutions, designed to propel your agricultural endeavors to new heights.


Agricultural machinery encompasses a vast spectrum of equipment – from robust tractors that dominate the fields to advanced harvesters that gather bountiful crops, precise seeders that ensure exact planting, and versatile tillage machines that prepare the soil with care. For each type of machinery, our expertly tailored casting solutions assure optimal performance, enhancing your productivity and success.
Customer Designed Precision Casting with Customization and Investment Casting Features

Customer Designed Precision Casting with Customization and Investment Casting Features
Our comprehensive array of casting processes includes the renowned sand casting, celebrated for its ability to create large, intricate parts with precision, and the meticulous precision casting, which guarantees impressive accuracy and superior surface finishes. These advanced techniques are complemented by our choice of premium materials, such as high-strength cast steel, wear-resistant ductile iron, and corrosion-resistant alloys, ensuring durability and excellence in every piece.


When it comes to tractors, we meticulously cast essential components like engine blocks, transmission cases, and axles with unparalleled accuracy. For harvesters, our expertly crafted cutting blades, threshing drums, and conveyor parts ensure smooth and efficient operation. Seeders benefit from our precise metering devices, while our durable plowshares and cultivator teeth significantly enhance the performance of tillage machines, making them indispensable in the agricultural landscape.

Uncompromising quality is the bedrock of our operations. We implement rigorous quality control measures at every stage, from raw material inspection to final product testing, ensuring excellence. Our state-of-the-art inspection equipment, including advanced spectrometers and non-destructive testing devices, guarantees that each casting part meets or exceeds international standards like ISO and ASTM, delivering reliability and peace of mind.


Driven by an unwavering commitment to excellence and profound industry knowledge, our casting parts stand as the trusted choice for farmers and manufacturers worldwide. Partner with us to witness the transformative impact of superior casting technology and steadfast quality, elevating your agricultural operations to unprecedented levels of success.
Customer Designed Precision Casting with Customization and Investment Casting Features




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Company Profile

Customer Designed Precision Casting with Customization and Investment Casting Features
Qingdao Starise Metal Technology Co., Ltd. stands at the pinnacle of industry and trade integration, leading the way in the research, development, production, and global distribution of precision casting components. With over 30 years of remarkable excellence, our commitment to quality and innovation is unparalleled. Our state-of-the-art production facility, sprawling over 47,000 square meters, includes 10,000 square meters of high-standard workshops. We boast an impressive annual production capacity exceeding 30,000 tons of precision cast steel parts. Our products, renowned for their superior quality, are exported to over 20 countries across Europe, America, Asia, and beyond.



Our History:

1. Founding Period (1996-1998):
Our journey commenced in 1996 in Pingdu City, Qingdao, China, with an ambitious mission to deliver exceptional precision casting solutions specifically designed for the agricultural machinery and automotive axle sectors. During this foundational era, we specialized in crafting small-scale precision castings utilizing traditional silica gel precision casting methods.


2. Technological Accumulation and Expansion (1998-2014):
The technological revolution in 1998 saw the introduction of advanced investment and sand casting technologies, facilitating medium to large-scale precision castings. Attaining ISO9001 certification in 2006 marked a pivotal milestone in our steadfast dedication to quality. Between 2009 and 2014, we embarked on a transformative expansion journey, enhancing our facilities, increasing production lines, and adopting groundbreaking casting processes to meet diverse, multi-batch, and tailored manufacturing needs with precision and excellence.


3. Brand Marketing (2016-2020):
The year 2016 heralded a new era for our brand as we actively participated in prominent domestic and international exhibitions to elevate our brand prestige. By 2017, our global market presence expanded significantly, fostering enduring partnerships with international clients. By 2020, our unwavering commitment to innovation culminated in numerous patented technologies, further enhancing product precision and quality.


4. Technological Innovation and Sustainable Development (2018-2024):
In 2018, we embarked on a visionary path by establishing a research and development center focused on pioneering new materials and processes. Our 2019 breakthrough in eco-friendly precision casting significantly reduced pollution while improving casting quality. Recognized as a national high-tech enterprise in 2020, our excellence in technological innovation was officially acknowledged, solidifying our leadership in sustainable development.


5. Intelligent Manufacturing and Future Vision:
In response to the global pandemic in 2019, we strategically pivoted our market approach, strengthening our online marketing and service capabilities to ensure resilient business growth. Our 2021 foray into intelligent manufacturing seamlessly integrates automation with information technology, significantly enhancing production efficiency and managerial expertise.


6. Looking Ahead:
Driven by an unwavering commitment to innovation-driven development, Qingdao Starise Metal Technology Co., Ltd. is poised to ascend to global preeminence in the precision casting industry, continually shaping the future with a visionary outlook and steadfast dedication to excellence.




Customer Designed Precision Casting with Customization and Investment Casting Features

Processing

Customer Designed Precision Casting with Customization and Investment Casting Features

Materials We Cast

Material Carbon Steel Ductile Iron Alloy Steel Stainless Steel Manganese Steel
Material Grade/Designation ZG200-400
ZG230-450
ZG270-500
ZG310-570
ZG340-640
Q235
QT350-22L
QT400-18
QT400-18L
QT450-10
QT500-7
QT600-3
QT700-2
QT800-2
QT900-2
QTD800-10
QTD900-8
QTD1050-6
QTD1200-3
QTD1400-1
ZG20Mn, ZG30Mn
ZG40Mn, ZG20Mn2
ZG35CrMnSi, ZG40Cr
ZG35CrMo, ZG42CrMo
AH36,EH36,FH36
Q420qE,Q500qE
16MnDR
09MnNiDR
ZGD410-620
ZGD535-720
ZGD650-830
ZGD730-310
ZGD840-1030
ZGD1030-1240
ZGD1240-1450
06Cr19Ni10
022Cr19Ni10
06Cr17Ni12Mo2
022Cr17Ni12Mo2
06Cr18Ni12Mo2Cu2
015Cr21Ni26Mo5Cu2
12Cr13
30Cr13
68Cr17
022Cr12
10Cr17
019Cr19Mo2NbTi
022Cr23Ni5Mo3N
022Cr25Ni7Mo4N
05Cr17Ni4Cu4Nb
07Cr15Ni7Mo2AL
ZGMn13-1
ZGMn13-2
ZGMn13-3
ZGMn13Cr2
Q355B
Q460C
30Mn2Cr10
40Mn18Cr3
ZGMn18Cr2
 
Standard AISI - American Iron and Steel Institute
ASTM - American Society for Testing and Materials
DIN - Deutsches Institut für Normung
BS - British Standards
ANSI - American National Standards Institute
JIS - Japanese Industrial Standards
AFNOR - Association Française de Normalisation
AS - Standards Australia
ASME - American Society of Mechanical Engineers
EN--European Norm
GB--National Standard Chinese
Note Apart from the above materials, we can cast based on customers' specifications

Click here and send us your inquiry details! Your pathway to unparalleled customization and expert investment casting begins with a single click. Connect with our team to explore bespoke solutions tailored precisely to your specifications, and let's turn your vision into reality!

OUR CERTIFICATE

Customer Designed Precision Casting with Customization and Investment Casting Features

Packaging & Shipping

Packaging: Designed for ultimate protection and peace of mind.
  1. Rust Prevention Treatment: Our exquisitely crafted cast steel parts undergo a superior rust prevention process, employing premium-grade preventives that form an exceptional anti-rust barrier. This ensures unparalleled protection from rust during transit and storage, guaranteeing that your parts maintain their immaculate condition upon delivery.
  2. Buffer Protection: Understanding the sensitivity of certain components to impacts, we carefully encase them in high-grade buffer materials like foam boards and sponges. This protective measure acts as a shield against the jolts of transit, ensuring that each component arrives in flawless condition, free from any blemishes.
  3. Outer Packaging: Small-sized cast steel parts are securely nestled within sturdy wooden boxes, filled with precision padding to prevent any movement during transit. For larger components, we custom-design robust metal or wooden frames and, when necessary, utilize container transport. This tailored packaging strategy ensures maximum safety and integrity throughout the delivery journey.
Customer Designed Precision Casting with Customization and Investment Casting Features

Customer Designed Precision Casting with Customization and Investment Casting Features
Shipping: Reliable and efficient solutions for your peace of mind.
  1. Logistics Selection: We proudly leverage strategic partnerships with leading logistics firms. By meticulously assessing customer needs and product specifics, we choose the optimal transportation method—whether it's road, rail, sea, or air—to guarantee that your goods are transported with speed and security.
  2. Delivery Timeliness: For standard orders, we pledge dispatch within 30 working days post-production and inspection. For urgent demands, we offer flexible negotiation for expedited delivery, prioritizing production and dispatch to meet your critical deadlines with unparalleled precision.
  3. Logistics Tracking: Stay seamlessly informed with our cutting-edge real-time tracking service. Access our company's official website or partner logistics platforms to effortlessly track shipments using order or tracking numbers, providing constant updates on your goods' whereabouts and estimated arrival times.




FAQ



Customer Designed Precision Casting with Customization and Investment Casting Features
1 Q: What casting processing can we do?
A: Coated sand casting, investment casting, sand casting, Precision Casting, sodium silicate sand casting, silica sol-water glass composite precision casting.

2 Q: What materials can we cast?
A: The materials we can cast include carbon steel, stainless steel, alloy steel, Manganese steel, and ductile iron. We can also cast according to customers' demand specifications.

3 Q: What industry are we casting?
A: Agricultural machinery, construction machinery, railway transportation, commercial vehicles, oil and gas, industrial valves, mining, power sector/utility industry, architecture and engineering and so on.

4 Q: What's the lead time of production?
A: Producing samples takes about 30 days (model development 15-20 days, sample production 10 days).
Bulk order after the mold is finished, it needs about 40 days.

5. Q: How do we manage in-house inspections?
A: We manage general inspection in-house, such as material spectrometer test, physicalproperties test,CMM inspection, and dimension inspection with gauge. Some specialinspections, such as X-ray NDT test, need outsourcing.


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