Customer Designed Precision Casting Featuring Customization and Ra0.8 Surface Roughness

• Customization: Available
• Type: Customer Designed
• Usage: Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying
• Model NO.: A12H2
• Material: Carbon Steel
• Power Source: Diesel
• Weight: Customer′s Demand
• After-sales Service: Customization
• Warranty: 2 Years
• Processing: Precision Casting/Investment Casting
• Surface Treatment: Powder Coated
• Surface Roughness: Ra0.8~Ra12.5
• Size: According to Customer′s Drawings
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing/
• Machining Tolerance: 0.005mm-0.01mm
• Lead Time: 30-40 Days
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Package: Carton/Box/Pallets
• Inspection Report: Yes
• Shape: Customer Designed
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: Customization
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 500000

Product Description

Product Description

Application	Heavy truck parts/ Light Truck parts/ Auto Spare Parts Construction Machinery /Agricultural Machinery / Valve / Pump / Elevator Part / Construction Tools / Fireflghting Equipment /etc
Process	Mold Designed, Casting, Heat Treatment, Machining, Surface treatment, Inspection, Packing, Loading
Materials	Grey cast iron, Ductile cast iron, Carbon steel, Stainless steel, Alloy Steel etc
Casting technical	Clay dry sand casting / resin sand casting / precision casting / investment casting / lost wax casting / shell-mould / silica sol casting / water glass casting
Casting blank size	2mm-1500mm / according to customer's requirement
Casting blank weight	0.1kg-2000kg
Casting tolerance	CT5-CT8
Machining tolerance	0.01mm
Machining	Lathing / Milling / Turning / Boring / Drillig / Tapping / Grinding / etc
Surface qulity	Ra0.8-Ra3.2 / according to customer requirement
Surface treatment	Shot blasting / Polishing / Painting / Powder coating / Anodizing / Zinc plating / Nickel plating / blacking / etc
Quality control	100% inspection berore shipment
Design / File / formats	3D, Auto CAD (IGS,DXF,DXF,DWG,STP, STEP,STL,X-T) / Soild Works / Unigraphics / PDF /etc
Certification	ISO9001:2008, IATF 16949
Package	Bubble plastic bag / polybag / pallet / wooden case etc

Detailed Photos

Industy	Sub-industry	Part name	Material	Process	Features	Technical advantages
Agricultural machinery	Tractor	Steering arm	Carbon steel	Lost wax casting	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Clutch parts	Release bearing housing	Carbon steel	Lost wax casting	Structural parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Seeder parts	Seeder template frame	Carbon steel	Lost wax casting	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

In the dynamic realm of contemporary agriculture, our casting parts for agricultural machinery serve as your ultimate key to unparalleled efficiency and dependability. Unlock the potential of innovation with our meticulously engineered solutions designed to transform your agricultural endeavors.


Agricultural machinery encompasses a broad spectrum, ranging from tractors that dominate expansive fields to harvesters that gather bountiful yields, seeders that execute precision planting, and tillage machines that prime the soil for optimum growth. For each type of machinery, our expertly tailored casting solutions are crafted to ensure nothing less than peak performance.

Our comprehensive array of casting processes includes sand casting, known for its capability to produce large, intricate components, and precision casting, which guarantees remarkable accuracy and flawless surface finishes. These methodologies are further enhanced through our selection of premium materials, such as high-strength cast steel, wear-resistant ductile iron, and corrosion-resistant alloys, ensuring outstanding durability and performance.


For tractors, we deliver precise castings for vital components like engine blocks, transmission cases, and axles. In the realm of harvesters, our expertly crafted cutting blades, threshing drums, and conveyor components ensure smooth and efficient operations. Seeders depend on our precise metering devices, while our resilient plowshares and cultivator teeth are engineered to boost the performance of tillage machinery.

Quality is the fundamental cornerstone of our operations. We enforce rigorous quality control measures at every phase, from raw material inspection to final product testing. Our cutting-edge inspection equipment, including spectrometers and non-destructive testing devices, ensures that each casting part not only meets but often exceeds international standards such as ISO and ASTM.


Fueled by an unwavering commitment to excellence and profound industry expertise, our casting parts are the preferred choice for farmers and manufacturers worldwide. Join forces with us and experience how superior casting technology, coupled with uncompromising quality, can elevate your agricultural operations to new heights.

Company Profile

Qingdao Starise Metal Technology Co., Ltd. shines as a beacon of excellence in the realm of industry and trade integration, leading the charge in the cutting-edge research, advanced development, top-tier production, and expansive global trade of precision casting parts. With a proud heritage spanning over three decades, our unwavering dedication is anchored by a cutting-edge production base covering an expansive 47,000 square meters, including 10,000 square meters of high-caliber workshops. Equipped with an impressive annual production capacity surpassing 30,000 tons of precision cast steel parts, our premium-quality exports reach over 20 countries, including Europe, America, Asia, and beyond.

Our History:

1. Founding Period (1996-1998):
Our odyssey commenced in 1996, nestled in the heart of Pingdu City, Qingdao, China. We embarked on a mission to deliver unparalleled precision casting solutions, tailored specifically for the agricultural machinery and automotive axle sectors. This founding era was marked by the meticulous crafting of small-scale precision castings utilizing traditional silica gel precision casting techniques.

2. Technological Accumulation and Expansion (1998-2014):
A groundbreaking technological leap in 1998 ushered in sophisticated investment and sand casting innovations, empowering the creation of medium to large-scale precision castings. Earning ISO9001 certification in 2006 was a testament to our steadfast quality dedication. From 2009 to 2014, we embarked on a transformative journey of expansion, significantly enhancing facilities, augmenting production lines, and pioneering cutting-edge casting processes to expertly meet the diverse, multi-batch, and customized manufacturing needs.

3. Brand Marketing (2016-2020):
In 2016, our brand underwent a dynamic evolution, as we actively engaged in prestigious domestic and international exhibitions to amplify our brand stature. By 2017, our worldwide market presence flourished, fostering enduring partnerships with international clientele. By 2020, our relentless pursuit of innovation was affirmed by the development of multiple patented technologies, significantly enhancing product precision and quality.

4. Technological Innovation and Sustainable Development (2018-2024):
In 2018, we embarked on an ambitious endeavor by establishing a research and development hub dedicated to pioneering new materials and processes. Our 2019 breakthrough in environmentally-friendly precision casting dramatically reduced pollution while boosting casting quality. In 2020, our status as a national high-tech enterprise was a formal recognition of our outstanding achievements in technological innovation.

5. Intelligent Manufacturing and Future Vision:
In the face of the global pandemic in 2019, we skillfully adapted our market strategy, bolstering our online marketing and service capabilities to sustain unwavering business growth. Our 2021 initiative into intelligent manufacturing seamlessly integrates automation with information technology, significantly elevating production efficiency and managerial sophistication.

6. Looking Ahead:
Driven by an unwavering commitment to innovation-led development, Qingdao Starise Metal Technology Co., Ltd. is on the cusp of ascending to the pinnacle of the global precision casting industry, envisioning a future reshaped through a visionary lens.

Processing

Materials We Cast

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Packaging & Shipping

Packaging

1. Rust Prevention Treatment: Experience unparalleled protection with our cast steel parts, as they undergo an expertly crafted rust prevention treatment. We use top-tier rust preventives that create a highly effective, dense anti-rust film. This ensures your components are shielded against corrosion during both transit and storage, arriving at your destination in immaculate condition.
2. Buffer Protection: Understanding the need for meticulous care, parts prone to impact are enveloped in superior buffer materials like foam boards and sponges. This premium cushioning provides exceptional protection, guarding against collision damage throughout transportation, and ensuring each part reaches you as flawless as it left us.
3. Outer Packaging: For our small cast steel parts, we ensure a secure journey by housing them in robust wooden boxes, meticulously filled to prevent movement. Larger parts receive personalized attention with custom-crafted metal or wooden frames, and when size requires, we utilize container transport. This bespoke packaging solution guarantees unparalleled safety and integrity from start to finish.

Shipping

1. Logistics Selection: Our partnerships with leading logistics companies mean we can offer you the best in transportation solutions. By assessing both customer demands and product specifics, we tailor the mode of transport–whether it be road, rail, sea, or air–to deliver your products with speed and security.
2. Delivery Timeliness: We commit to dispatching standard orders within 30 working days following production and inspection. For urgent demands, we provide flexible options to negotiate faster delivery, ensuring your deadlines are met with unmatched precision by prioritizing both production and dispatch.
3. Logistics Tracking: Stay in the loop with our cutting-edge real-time tracking service. Easily access the status of your shipment via our company website or our partner logistics platforms. Track your package using the order or logistics tracking number, to receive continuous updates on your shipment's journey and expected arrival every step of the way.

FAQ

1 Q: What casting processing can we do?
A: Coated sand casting, investment casting, sand casting, Precision Casting, sodium silicate sand casting, silica sol-water glass composite precision casting.

2 Q: What materials can we cast?
A: The materials we can cast include carbon steel, stainless steel, alloy steel, Manganese steel, and ductile iron. We can also cast according to customers' demand specifications.

3 Q: What industry are we casting?
A: Agricultural machinery, construction machinery, railway transportation, commercial vehicles, oil and gas, industrial valves, mining, power sector/utility industry, architecture and engineering and so on.

4 Q: What's the lead time of production?
A: Producing samples takes about 30 days (model development 15-20 days, sample production 10 days).
Bulk order after the mold is finished, it needs about 40 days.

5. Q: How do we manage in-house inspections?
A: We manage general inspection in-house, such as material spectrometer test, physicalproperties test,CMM inspection, and dimension inspection with gauge. Some specialinspections, such as X-ray NDT test, need outsourcing.