Precision Casting Metal Casting Featuring Advanced Surface Treatment Techniques

• Customization: Available
• Type: Customer Designed
• Usage: Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying
• Model NO.: A12H43
• Material: Carbon Steel
• Power Source: Diesel
• Weight: Customer′s Demand
• After-sales Service: Customization
• Warranty: 2 Years
• Processing: Precision Casting/Investment Casting
• Surface Treatment: Powder Coated
• Surface Roughness: Ra0.8~Ra12.5
• Size: According to Customer′s Drawings
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing/
• Machining Tolerance: 0.005mm-0.01mm
• Lead Time: 30-40 Days
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Package: Carton/Box/Pallets
• Inspection Report: Yes
• Shape: Customer Designed
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: Customization
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 500000

Product Description

Product Description

Application	Heavy truck parts/ Light Truck parts/ Auto Spare Parts Construction Machinery /Agricultural Machinery / Valve / Pump / Elevator Part / Construction Tools / Fireflghting Equipment /etc
Process	Mold Designed, Casting, Heat Treatment, Machining, Surface treatment, Inspection, Packing, Loading
Materials	Grey cast iron, Ductile cast iron, Carbon steel, Stainless steel, Alloy Steel etc
Casting technical	Clay dry sand casting / resin sand casting / precision casting / investment casting / lost wax casting / shell-mould / silica sol casting / water glass casting
Casting blank size	2mm-1500mm / according to customer's requirement
Casting blank weight	0.1kg-2000kg
Casting tolerance	CT5-CT8
Machining tolerance	0.01mm
Machining	Lathing / Milling / Turning / Boring / Drillig / Tapping / Grinding / etc
Surface qulity	Ra0.8-Ra3.2 / according to customer requirement
Surface treatment	Shot blasting / Polishing / Painting / Powder coating / Anodizing / Zinc plating / Nickel plating / blacking / etc
Quality control	100% inspection berore shipment
Design / File / formats	3D, Auto CAD (IGS,DXF,DXF,DWG,STP, STEP,STL,X-T) / Soild Works / Unigraphics / PDF /etc
Certification	ISO9001:2008, IATF 16949
Package	Bubble plastic bag / polybag / pallet / wooden case etc

Detailed Photos

Industy	Sub-industry	Part name	Material	Process	Features	Technical advantages
Agricultural machinery	Tractor	Steering arm	Carbon steel	Lost wax casting	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Clutch parts	Release bearing housing	Carbon steel	Lost wax casting	Structural parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Seeder parts	Seeder template frame	Carbon steel	Lost wax casting	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

In the dynamic landscape of modern agriculture, our precisely engineered casting parts for agricultural machinery stand as your gateway to unprecedented efficiency and reliability. Embrace the forefront of innovation with our expertly crafted solutions, meticulously designed to maximize your machinery's performance.


Agricultural machinery comprises a vast array, from tractors that effortlessly traverse expansive fields, to harvesters that skillfully gather abundant crops. Seeders ensure precise planting, and tillage machines expertly prepare the soil. For each type, our meticulously crafted casting solutions promise exceptional performance and reliability.

Our extensive range of casting processes includes sand casting, known for producing large, complex components, alongside precision casting for remarkable accuracy and superior surface finishes. These advanced techniques are enhanced by our selection of premium materials, such as high-strength cast steel, wear-resistant ductile iron, and corrosion-resistant alloys, ensuring durability and robustness.


For tractors, we meticulously cast key components like engine blocks, transmission cases, and axles with unparalleled precision. For harvesters, our expertly engineered cutting blades, threshing drums, and conveyor parts ensure seamless and flawless operation. Seeders benefit from our precise metering devices, while our durable plowshares and cultivator teeth significantly enhance tillage machines' performance.

Quality is the cornerstone of our operations. We rigorously enforce stringent quality control at every stage, from raw material inspection to thorough final product testing. Our state-of-the-art inspection equipment, including advanced spectrometers and non-destructive testing devices, ensures each casting part not only meets but exceeds international standards like ISO and ASTM.


Driven by an unwavering dedication to excellence and profound industry expertise, our casting parts are the globally trusted choice for farmers and manufacturers. Partner with us and discover how our advanced casting technology and unwavering quality can elevate your agricultural operations to unprecedented success.

Company Profile

Qingdao Starise Metal Technology Co., Ltd. shines as a paragon of industrial excellence and seamless trade integration, spearheading the research, innovation, production, and global trade of precision casting components. With over thirty years of rich heritage, our commitment is embodied by a state-of-the-art production facility spanning an impressive 47,000 square meters, featuring 10,000 square meters dedicated to high-standard workshops. We proudly command an annual production capacity exceeding 30,000 tons of precision cast steel parts, exporting our superior products to over 20 countries across Europe, America, Asia, and beyond.

Our History:

1. Founding Period (1996-1998):
Our journey began in 1996 in Pingdu City, Qingdao, China, driven by a vision to provide unparalleled precision casting solutions meticulously tailored for the agricultural machinery and automotive axle sectors. This formative phase underscored the production of small-scale precision castings utilizing time-honored silica gel precision casting techniques.

2. Technological Accumulation and Expansion (1998-2014):
In 1998, we achieved a technological breakthrough, embracing cutting-edge investment and sand casting technologies, empowering us to produce medium to large-scale precision castings. The attainment of ISO9001 certification in 2006 underscored our steadfast commitment to quality. Between 2009 and 2014, we embarked on an ambitious expansion journey, upgrading facilities, enhancing production lines, and incorporating the latest casting processes to cater to the diverse demands of multi-batch, customized manufacturing.

3. Brand Marketing (2016-2020):
2016 marked a turning point in our brand transformation, as we actively participated in esteemed domestic and international exhibitions to elevate our brand's prestige. By 2017, we had expanded our global market footprint, cultivating enduring partnerships with international clients. By 2020, our relentless pursuit of innovation was evidenced by the acquisition of multiple patented technologies, notably boosting product precision and quality.

4. Technological Innovation and Sustainable Development (2018-2024):
In 2018, we embarked on an ambitious path by establishing a research and development center, dedicated to pioneering cutting-edge materials and processes. Our 2019 breakthrough in eco-friendly precision casting significantly reduced pollution while enhancing casting quality. In 2020, our designation as a national high-tech enterprise officially recognized our prowess in technological innovation.

5. Intelligent Manufacturing and Future Vision:
In 2019, we navigated the global pandemic with resilience, adeptly adapting our market strategy to fortify our online marketing and service capabilities, ensuring uninterrupted business growth. Our foray into intelligent manufacturing in 2021 harmoniously combines automation with information technology, substantially elevating production efficiency and managerial acumen.

6. Looking Ahead:
Propelled by an unwavering commitment to innovation-driven development, Qingdao Starise Metal Technology Co., Ltd. is poised to ascend to the pinnacle of the global precision casting industry, ready to craft the future with visionary foresight.

Processing

Materials We Cast

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Packaging & Shipping

Packaging

1. Rust Prevention Treatment: Our cast steel parts are meticulously treated with cutting-edge rust inhibitors, forming an impenetrable anti-rust film. This premier rust prevention process offers unparalleled protection during both transit and storage, ensuring your components remain in pristine condition upon arrival.
2. Buffer Protection: Recognizing the vulnerability of specific components to physical damage, we envelop them in premium buffer materials like foam boards and sponges. This extra layer of cushioning serves as a formidable barrier against any potential transportation-related impacts, guaranteeing each item arrives in impeccable condition.
3. Outer Packaging: Smaller cast steel components are securely nestled in robust wooden boxes, thoroughly packed with filler to prevent any in-transit movement. For larger items, we provide custom-built metal or wooden frames, and, when necessary, utilize container shipping. This comprehensive packaging approach ensures the utmost safety and integrity from our facility to your doorstep.

Shipping

1. Logistics Selection: We partner with renowned logistics experts, meticulously evaluating customer requirements and product details to determine the most efficient transportation method—be it by road, rail, sea, or air. This guarantees that your products are delivered swiftly and safely.
2. Delivery Timeliness: For our standard orders, we commit to dispatching shipments within 30 working days following production and inspection. For time-sensitive needs, we offer tailored expedited delivery solutions that synchronize production and shipping to align with your critical timelines seamlessly.
3. Logistics Tracking: Effortlessly maintain oversight with our state-of-the-art real-time tracking service. Easily track your shipment's progress via our official website or our logistics partner's platform using your order or tracking number, providing you with timely updates on location and estimated arrival throughout the delivery process.

FAQ

1 Q: What casting processing can we do?
A: Coated sand casting, investment casting, sand casting, Precision Casting, sodium silicate sand casting, silica sol-water glass composite precision casting.

2 Q: What materials can we cast?
A: The materials we can cast include carbon steel, stainless steel, alloy steel, Manganese steel, and ductile iron. We can also cast according to customers' demand specifications.

3 Q: What industry are we casting?
A: Agricultural machinery, construction machinery, railway transportation, commercial vehicles, oil and gas, industrial valves, mining, power sector/utility industry, architecture and engineering and so on.

4 Q: What's the lead time of production?
A: Producing samples takes about 30 days (model development 15-20 days, sample production 10 days).
Bulk order after the mold is finished, it needs about 40 days.

5. Q: How do we manage in-house inspections?
A: We manage general inspection in-house, such as material spectrometer test, physicalproperties test,CMM inspection, and dimension inspection with gauge. Some specialinspections, such as X-ray NDT test, need outsourcing.