Precision Casting Carbon Steel Valve for Industrial Applications in China

• Customization: Available
• Media: Gas
• Temperature: Ordinary Temperature
• Model NO.: V12
• Actuator: Electric
• Material: Carbon Steel
• Pressure: Ordinary Pressure
• Usage: Safety
• Application: Industrial Usage
• Processing: Precision Casting
• Size: Customization
• Weight: Customization
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing/B
• Machining Tolerance: 0.002mm, 0.005mm, 0.01mm
• Lead Time: 30-40 Days
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Heat Treatment: Quench and Temper
• Shape: Round/Special Shape
• Ingredient Ratio: Elements Such as Manganese, Silicon, Chromium, Et
• Transportation: by Sea/by Train/by Air/by Truck
• Package: Wooden/Box/Pallets
• Transport Package: Plastic Bags and Cartons
• Specification: other
• Trademark: NONE
• Origin: China
• Production Capacity: 500000

Product Description

Product Description

Industy	Part name	Material	Process	Features	Technical advantages
Industrial valve	Butterfly valve	Carbon steel WCB	Coated sand casting/Lost wax casting	Pipeline parts	Multiple process layouts can take advantage of the advantages of two processes, with flexible production arrangements and high efficiency
	Control valve	Carbon steel	Lost wax casting	Pipeline parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Butterfly disc	Stainless steel CF8	Coated sand casting	Pipeline parts	The coated sand casting uses independent sand preparation, with stable quality, good product surface finish and high production efficiency.

Detailed Photos

Company Profile

Qingdao Starise Metal Technology Co., Ltd. stands as a beacon of excellence in the precision casting industry, seamlessly combining industrial prowess with global trade expertise. As an industry and trade integration enterprise, it focuses on innovative research, meticulous development, and expansive production of precision casting parts. With a steadfast commitment to quality, the company has flourished for over 30 years, establishing a state-of-the-art production facility sprawling over 47,000 square meters. This includes 10,000 square meters dedicated to high-standard production workshops, boasting an impressive annual production capacity exceeding 30,000 tons of precision cast steel parts. With a global reach, Starise Metal exports its superior products to more than 20 countries across Europe, America, Asia, and beyond.

Our History:

1. Founding Period (1996-1998):
In 1996, nestled in Pingdu City, Qingdao, China, our journey commenced with a vision to revolutionize precision casting. Initially serving the agricultural machinery and automotive axle sectors, the company crafted small-scale precision castings utilizing the time-tested traditional silica gel precision casting technology, setting a strong foundation.

2. Technological Accumulation and Expansion (1998-2014):
The year 1998 marked a pivotal transformation as the company embraced cutting-edge investment casting and sand casting technologies, paving the way for medium and large-scale precision castings. In 2006, attaining ISO9001 certification was a testament to our unwavering commitment to quality and reliability. From 2009 to 2014, a dynamic expansion unfolded, introducing new production lines and adopting innovative casting processes to meet the demands of diverse, multi-batch, and bespoke manufacturing needs.

3. Brand Marketing (2016-2020):
2016 heralded a new era of brand building as the company strategically engaged in domestic and international industry exhibitions, amplifying brand recognition. By 2017, the global market footprint expanded, forging enduring partnerships with overseas clientele. The culmination of these efforts by 2020 saw the development of multiple patented technologies, pushing the boundaries of product precision and quality.

4. Technological Innovation and Sustainable Development (2018-2024):
In 2018, a dedicated research and development center was inaugurated, propelling the exploration of new materials and revolutionary processes. The following year, 2019, witnessed the creation of an environmentally friendly precision casting process, significantly curtailing pollution emissions while elevating the quality of both surface and internal castings. By 2020, the prestigious recognition as a national high-tech enterprise underscored the company's monumental strides in technological innovation.

5. Intelligent Manufacturing and Future Vision:
Amidst the global pandemic in 2019, the company astutely pivoted its market strategy, bolstering online marketing and service capabilities to sustain robust business growth. In 2021, the launch of an intelligent manufacturing initiative marked a transformative integration of automation and information technology, poised to enhance production efficiency and management prowess.

6. Looking Ahead:
At Starise Metal, the future is a canvas for innovation and excellence. Anchored by an innovation-driven development philosophy, we passionately pursue a preeminent position in the global precision casting industry, continuously redefining possibilities.

Processing

Materials We Cast

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

Certifications

Packaging & Shipping

Packaging

1. Rust Prevention Treatment: Our state-of-the-art rust prevention strategy involves treating the surfaces of cast steel parts with premium-grade rust inhibitors. This process forms an ultra-dense anti-rust coating, ensuring that all our precision casting carbon steel valves for industrial applications remain immaculate throughout their journey from our facility to your hands.
2. Buffer Protection: We prioritize the protection of each component with exceptional care. Parts vulnerable to impacts are lovingly encased in high-quality buffer materials like foam boards and sponges. This thoughtful wrapping acts as a cushion against potential collision damage during transit, safeguarding the integrity of each piece.
3. Outer Packaging: Our commitment to excellence extends to our packaging solutions. Smaller cast steel components are meticulously nestled within robust wooden boxes, with interiors packed securely to eliminate any possibility of movement during shipment. Larger items are firmly anchored within tailor-made metal or wooden frames. When needed, we utilize container transport to elevate security, ensuring every product arrives in pristine condition.

Shipping

1. Logistics Selection: We collaborate with an elite network of renowned logistics partners. By understanding your specific requirements and the unique characteristics of each shipment, we select from an array of transport options—road, rail, sea, or air freight—guaranteeing the secure and prompt arrival of your goods wherever they need to be.
2. Delivery Timeliness: Timeliness is our promise. Standard orders are dispatched within a streamlined timeline of 30 working days post-inspection. For urgent demands, we're willing to negotiate delivery schedules, putting your priority at the forefront to expedite both production and transportation, ensuring you receive what you need when you need it.
3. Logistics Tracking: Experience peace of mind with our cutting-edge real-time tracking service. Our platform allows you to monitor your shipment's progress via order or logistics numbers. Stay informed about your goods' whereabouts and anticipate their arrival with confidence using our official website or our trusted logistics partners' platforms.

FAQ

1, Casting process optimization category
Q: How to solve the problem of cracking in thin-walled die-casting products?
Suggest controlling the proportion of recycled materials to ≤ 30%, calculating the mold retention time based on a wall thickness of 1mm/3s,
controlling the ejection delay within 0.5-2 seconds, and optimizing the mold cooling system.

2, Equipment and operation category
Q: How to handle emergency situations when the injection head is stuck in the goose neck area?
After the equipment cools down, try rotating the hammer head. If it cannot be rotated, replace the driver cylinder; Long term solution: It is recommended to upgrade the material of the material pot and regularly clean impurities.

3, Materials and Surface Treatment
Q: Does the casting have pattern defects after anodizing?
Adjust the uniformity of injection oil spraying and optimize the high-speed injection switching position; Regularly check the copper ion concentration in the oxidation tank (recommended ≤ 20ppm)

4, Mold maintenance category
Q: What should I do if the mold frequently sticks to the material?
Comprehensive solution: Reduce pouring temperature by 20-30 ºC Use polymer release agent Polish the surface of the mold cavity (use with caution for nitriding molds) Optimize sprue design to reduce metal liquid flushing.