Customer Designed Precision Casting with Customization and Ra12.5 Surface Treatment

Product Details
Customization: Available
Type: Customer Designed
Usage: Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying
Manufacturer/Factory & Trading Company

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  • Customer Designed Precision Casting with Customization and Ra12.5 Surface Treatment
  • Customer Designed Precision Casting with Customization and Ra12.5 Surface Treatment
  • Customer Designed Precision Casting with Customization and Ra12.5 Surface Treatment
  • Customer Designed Precision Casting with Customization and Ra12.5 Surface Treatment
  • Customer Designed Precision Casting with Customization and Ra12.5 Surface Treatment
  • Customer Designed Precision Casting with Customization and Ra12.5 Surface Treatment
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  • Overview
  • Product Description
  • Detailed Photos
  • Company Profile
  • Processing
  • Materials We Cast
  • OUR CERTIFICATE
  • Packaging & Shipping
  • FAQ
Overview

Basic Info.

Model NO.
A12H2
Material
Carbon Steel
Power Source
Diesel
Weight
Customer′s Demand
After-sales Service
Customization
Warranty
2 Years
Processing
Precision Casting/Investment Casting
Surface Treatment
Powder Coated
Surface Roughness
Ra0.8~Ra12.5
Size
According to Customer′s Drawings
Machining
Turning/Milling/Drilling/Grinding/Boring/Planing/
Machining Tolerance
0.005mm-0.01mm
Lead Time
30-40 Days
Sand Core
Resin Sand Core/Clay Sand Core
Inspection Tools
CMM/Gauges/Indicators
Heat Treatment
Quench and Temper
Transport
by Sea/by Train/by Air/by Truck
Package
Carton/Box/Pallets
Inspection Report
Yes
Shape
Customer Designed
Transport Package
Plastic Bags and Wooden Cartons
Specification
Customization
Trademark
Customer Demands
Origin
China
Production Capacity
500000

Product Description

Customer Designed Precision Casting with Customization and Ra12.5 Surface Treatment

Product Description

Application Heavy truck parts/ Light Truck parts/ Auto Spare Parts
Construction Machinery /Agricultural Machinery /
Valve / Pump / Elevator Part / Construction Tools / Fireflghting Equipment /etc
Process Mold Designed, Casting, Heat Treatment, Machining, Surface treatment, Inspection, Packing, Loading
Materials Grey cast iron, Ductile cast iron, Carbon steel, Stainless steel, Alloy Steel etc
Casting technical Clay dry sand casting / resin sand casting / precision casting / investment casting / lost wax casting / shell-mould / silica sol casting / water glass casting
Casting blank size 2mm-1500mm / according to customer's requirement
Casting blank weight 0.1kg-2000kg
Casting tolerance CT5-CT8
Machining tolerance 0.01mm
Machining Lathing / Milling / Turning / Boring / Drillig / Tapping / Grinding / etc
Surface qulity Ra0.8-Ra3.2 / according to customer requirement
Surface treatment Shot blasting / Polishing / Painting / Powder coating / Anodizing / Zinc plating / Nickel plating / blacking / etc
Quality control 100% inspection berore shipment
Design / File / formats 3D, Auto CAD (IGS,DXF,DXF,DWG,STP, STEP,STL,X-T) / Soild Works / Unigraphics / PDF /etc
Certification ISO9001:2008, IATF 16949
Package Bubble plastic bag / polybag / pallet / wooden case etc

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Detailed Photos

Industy Sub-industry Part name Material Process Features Technical advantages
Agricultural machinery Tractor Steering arm Carbon steel Lost wax casting Load-bearing parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
Clutch parts Release bearing housing Carbon steel Lost wax casting Structural parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
Seeder parts Seeder template frame Carbon steel Lost wax casting Load-bearing parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

Customer Designed Precision Casting with Customization and Ra12.5 Surface Treatment
In the ever-evolving realm of modern agriculture, our casting parts for agricultural machinery unlock unparalleled efficiency and reliability. Experience the power of innovation with our meticulously crafted solutions, designed to transform your agricultural endeavors.


Agricultural machinery encompasses a diverse spectrum, from mighty tractors that dominate fields to harvesters that collect bountiful crops, seeders that ensure precise planting, and tillage machines that prepare the soil with finesse. For every type of machinery, our expertly engineered casting solutions ensure optimal performance and durability.
Customer Designed Precision Casting with Customization and Ra12.5 Surface Treatment

Customer Designed Precision Casting with Customization and Ra12.5 Surface Treatment
Our extensive range of casting processes features sand casting, renowned for crafting large and intricate parts, and precision casting, known for its remarkable accuracy and superior surface finishes. These techniques are further refined by our selection of premium materials, including high-strength cast steel, wear-resistant ductile iron, and corrosion-resistant alloys, ensuring durability and longevity.


For tractors, we meticulously cast vital components such as engine blocks, transmission cases, and axles to perfection. In harvesters, our expertly crafted cutting blades, threshing drums, and conveyor parts ensure flawless operation. Seeders depend on our precision-engineered metering devices, while our sturdy plowshares and cultivator teeth significantly enhance the performance of tillage machines.

At the heart of our operations lies unwavering commitment to quality. We implement rigorous quality control measures at every step, from raw material scrutiny to final product testing. Our cutting-edge inspection equipment, including spectrometers and non-destructive testing devices, ensures each casting part meets or exceeds prestigious international standards such as ISO and ASTM, guaranteeing excellence and peace of mind.


Fueled by a dedication to excellence and profound industry insights, our casting parts are the preferred choice for farmers and manufacturers across the globe. Join forces with us and discover how superior casting technology and unwavering quality can transform and elevate your agricultural operations to new heights.
Customer Designed Precision Casting with Customization and Ra12.5 Surface Treatment




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Company Profile

Customer Designed Precision Casting with Customization and Ra12.5 Surface Treatment
Qingdao Starise Metal Technology Co., Ltd. proudly stands at the forefront of industry and trade integration, leading the charge in the research, development, production, and international trade of top-tier precision casting parts. With a rich legacy spanning over three decades, our dedication is backed by a cutting-edge production facility extending over 47,000 square meters, including 10,000 square meters reserved for high-standard workshops. Boasting an impressive annual production capacity of over 30,000 tons of precision cast steel parts, our premium quality exports make their way to more than 20 countries across Europe, America, Asia, and beyond.



Our History:

1. Founding Period (1996-1998):
Our inspiring journey commenced in 1996 in the heart of Pingdu City, Qingdao, China, with a steadfast mission to deliver exceptional precision casting solutions meticulously crafted for the agricultural machinery and automotive axle industries. This foundational era was marked by developing small-scale precision castings utilizing time-honored silica gel precision casting methods.


2. Technological Accumulation and Expansion (1998-2014):
The pivotal year of 1998 heralded a technological revolution, introducing sophisticated investment and sand casting technologies that facilitated medium to large-scale precision castings. Achieving ISO9001 certification in 2006 underscored our relentless commitment to quality. From 2009 to 2014, we undertook a transformative expansion, upgrading facilities, enhancing production lines, and embracing state-of-the-art casting processes to expertly meet the diverse, multi-batch, and customized manufacturing demands.


3. Brand Marketing (2016-2020):
The year 2016 marked the evolution of our brand as we actively participated in prestigious domestic and international exhibitions to elevate our brand stature. By 2017, our global market reach had expanded, fostering enduring partnerships with international clients. By 2020, our innovation commitment was evidenced through multiple patented technologies, enhancing product precision and superior quality.


4. Technological Innovation and Sustainable Development (2018-2024):
In 2018, we embarked on a visionary path by establishing a research and development hub dedicated to pioneering new materials and processes. Our 2019 breakthrough in eco-friendly precision casting significantly curtailed pollution while enhancing casting quality. Acknowledged as a national high-tech enterprise in 2020, our technological innovation excellence received formal recognition.


5. Intelligent Manufacturing and Future Vision:
Confronting the global pandemic head-on in 2019, we strategically pivoted our market approach, strengthening our online marketing and service capabilities to ensure unwavering business growth. Our 2021 venture into intelligent manufacturing seamlessly integrates automation with information technology, enhancing production efficiency and managerial expertise.


6. Looking Ahead:
Driven by an unwavering commitment to innovation-led development, Qingdao Starise Metal Technology Co., Ltd. is determined to ascend to a leading position in the global precision casting industry, shaping the future with a visionary perspective.




Customer Designed Precision Casting with Customization and Ra12.5 Surface Treatment

Processing

Customer Designed Precision Casting with Customization and Ra12.5 Surface Treatment

Materials We Cast

Material Carbon Steel Ductile Iron Alloy Steel Stainless Steel Manganese Steel
Material Grade/Designation ZG200-400
ZG230-450
ZG270-500
ZG310-570
ZG340-640
Q235
QT350-22L
QT400-18
QT400-18L
QT450-10
QT500-7
QT600-3
QT700-2
QT800-2
QT900-2
QTD800-10
QTD900-8
QTD1050-6
QTD1200-3
QTD1400-1
ZG20Mn, ZG30Mn
ZG40Mn, ZG20Mn2
ZG35CrMnSi, ZG40Cr
ZG35CrMo, ZG42CrMo
AH36,EH36,FH36
Q420qE,Q500qE
16MnDR
09MnNiDR
ZGD410-620
ZGD535-720
ZGD650-830
ZGD730-310
ZGD840-1030
ZGD1030-1240
ZGD1240-1450
06Cr19Ni10
022Cr19Ni10
06Cr17Ni12Mo2
022Cr17Ni12Mo2
06Cr18Ni12Mo2Cu2
015Cr21Ni26Mo5Cu2
12Cr13
30Cr13
68Cr17
022Cr12
10Cr17
019Cr19Mo2NbTi
022Cr23Ni5Mo3N
022Cr25Ni7Mo4N
05Cr17Ni4Cu4Nb
07Cr15Ni7Mo2AL
ZGMn13-1
ZGMn13-2
ZGMn13-3
ZGMn13Cr2
Q355B
Q460C
30Mn2Cr10
40Mn18Cr3
ZGMn18Cr2
 
Standard AISI - American Iron and Steel Institute
ASTM - American Society for Testing and Materials
DIN - Deutsches Institut für Normung
BS - British Standards
ANSI - American National Standards Institute
JIS - Japanese Industrial Standards
AFNOR - Association Française de Normalisation
AS - Standards Australia
ASME - American Society of Mechanical Engineers
EN--European Norm
GB--National Standard Chinese
Note Apart from the above materials, we can cast based on customers' specifications

Click here and send us your inquiry details! Elevate your projects with the tailored precision and customization offered by Qingdao Starise Metal Technology Co., Ltd. Let's begin the journey to excellence together.

OUR CERTIFICATE

Customer Designed Precision Casting with Customization and Ra12.5 Surface Treatment

Packaging & Shipping

Packaging
  1. Rust Prevention Treatment: Our meticulously crafted cast steel parts undergo an exceptional rust prevention treatment. We apply premium-grade rust inhibitors that form a dense, protective film, offering unparalleled defense against rust during transit and storage. This ensures that your valuable components arrive in flawless condition, free from any hint of corrosion.
  2. Buffer Protection: Understanding the delicate nature of some components, we wrap each piece in superior-quality buffer materials like foam boards and sponges. This cushioning acts as a protective barrier against potential impacts during transportation, ensuring that every part reaches you in impeccable condition, free from any damage or abrasion.
  3. Outer Packaging: Small cast steel parts are nestled securely within robust wooden boxes, filled with high-grade packing materials to prevent any movement during transportation. For larger items, we craft customized metal or wooden frames, utilizing container transportation when necessary. This tailored packaging solution ensures maximum safety and maintains product integrity throughout the entire journey.
Customer Designed Precision Casting with Customization and Ra12.5 Surface Treatment

Customer Designed Precision Casting with Customization and Ra12.5 Surface Treatment
Shipping
  1. Logistics Selection: We excel in forming strategic partnerships with industry-leading logistics companies. By thoroughly assessing customer needs and product specifics, we choose the optimal mode of transportation—road, rail, sea, or air—delivering your goods with remarkable speed and safety, tailored to your specific requirements.
  2. Delivery Timeliness: For typical orders, we commit to dispatching within 30 business days following production and inspection. In urgent cases, we offer the flexibility to negotiate faster delivery timelines, efficiently prioritizing our production and dispatch to meet your stringent deadlines with precision and reliability.
  3. Logistics Tracking: Experience seamless, real-time logistics tracking through our cutting-edge service. By visiting our official website or our trusted logistics partner's platform, you can easily monitor your shipment using the order or logistics tracking number. Stay updated on your shipment's whereabouts and expected arrival time every step of the way.




FAQ



Customer Designed Precision Casting with Customization and Ra12.5 Surface Treatment
1 Q: What casting processing can we do?
A: Coated sand casting, investment casting, sand casting, Precision Casting, sodium silicate sand casting, silica sol-water glass composite precision casting.

2 Q: What materials can we cast?
A: The materials we can cast include carbon steel, stainless steel, alloy steel, Manganese steel, and ductile iron. We can also cast according to customers' demand specifications.

3 Q: What industry are we casting?
A: Agricultural machinery, construction machinery, railway transportation, commercial vehicles, oil and gas, industrial valves, mining, power sector/utility industry, architecture and engineering and so on.

4 Q: What's the lead time of production?
A: Producing samples takes about 30 days (model development 15-20 days, sample production 10 days).
Bulk order after the mold is finished, it needs about 40 days.

5. Q: How do we manage in-house inspections?
A: We manage general inspection in-house, such as material spectrometer test, physicalproperties test,CMM inspection, and dimension inspection with gauge. Some specialinspections, such as X-ray NDT test, need outsourcing.


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