Precision Casting Metal Casting with Surface Roughness Ra0.8 to Ra12.5

• Customization: Available
• Type: Customer Designed
• Usage: Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying
• Model NO.: A12H43
• Material: Carbon Steel
• Power Source: Diesel
• Weight: Customer′s Demand
• After-sales Service: Customization
• Warranty: 2 Years
• Processing: Precision Casting/Investment Casting
• Surface Treatment: Powder Coated
• Surface Roughness: Ra0.8~Ra12.5
• Size: According to Customer′s Drawings
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing/
• Machining Tolerance: 0.005mm-0.01mm
• Lead Time: 30-40 Days
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Package: Carton/Box/Pallets
• Inspection Report: Yes
• Shape: Customer Designed
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: Customization
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 500000

Product Description

Product Description

Application	Heavy truck parts/ Light Truck parts/ Auto Spare Parts Construction Machinery /Agricultural Machinery / Valve / Pump / Elevator Part / Construction Tools / Fireflghting Equipment /etc
Process	Mold Designed, Casting, Heat Treatment, Machining, Surface treatment, Inspection, Packing, Loading
Materials	Grey cast iron, Ductile cast iron, Carbon steel, Stainless steel, Alloy Steel etc
Casting technical	Clay dry sand casting / resin sand casting / precision casting / investment casting / lost wax casting / shell-mould / silica sol casting / water glass casting
Casting blank size	2mm-1500mm / according to customer's requirement
Casting blank weight	0.1kg-2000kg
Casting tolerance	CT5-CT8
Machining tolerance	0.01mm
Machining	Lathing / Milling / Turning / Boring / Drillig / Tapping / Grinding / etc
Surface qulity	Ra0.8-Ra3.2 / according to customer requirement
Surface treatment	Shot blasting / Polishing / Painting / Powder coating / Anodizing / Zinc plating / Nickel plating / blacking / etc
Quality control	100% inspection berore shipment
Design / File / formats	3D, Auto CAD (IGS,DXF,DXF,DWG,STP, STEP,STL,X-T) / Soild Works / Unigraphics / PDF /etc
Certification	ISO9001:2008, IATF 16949
Package	Bubble plastic bag / polybag / pallet / wooden case etc

Detailed Photos

Industy	Sub-industry	Part name	Material	Process	Features	Technical advantages
Agricultural machinery	Tractor	Steering arm	Carbon steel	Lost wax casting	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Clutch parts	Release bearing housing	Carbon steel	Lost wax casting	Structural parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Seeder parts	Seeder template frame	Carbon steel	Lost wax casting	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

In the dynamic landscape of modern agriculture, unlock superior efficiency and reliability with our precision-engineered casting parts, perfectly tailored for agricultural machinery. Embrace groundbreaking innovation with our expertly crafted solutions, meticulously engineered to maximize your machinery's performance and longevity.


Agricultural machinery is a multifaceted domain, ranging from robust tractors that gracefully navigate expansive fields to efficient harvesters gathering abundant crops. Seeders deliver planting precision, while tillage machines expertly prepare the soil. Our customized casting solutions for each machinery type promise superior performance and unwavering reliability.

Our extensive range of casting processes includes sand casting, celebrated for crafting large, complex components, and precision casting, known for its outstanding accuracy and superior surface finishes. These processes are enhanced by our selection of premium materials like high-strength cast steel, wear-resistant ductile iron, and corrosion-resistant alloys, ensuring exceptional durability and resilience.


For tractors, we expertly cast crucial components, such as engine blocks, transmission cases, and axles, with unmatched precision. In harvesters, our efficiently engineered cutting blades, threshing drums, and conveyor parts ensure smooth, flawless operation. Seeders benefit from our precisely crafted metering devices, while our resilient plowshares and cultivator teeth significantly enhance the performance of tillage machines.

Quality is the cornerstone of our operations. We enforce stringent quality control measures at every phase, from raw material assessment to thorough final product testing. Our state-of-the-art inspection equipment, featuring advanced spectrometers and non-destructive testing tools, guarantees each casting part not only meets but surpasses international standards such as ISO and ASTM.


Driven by unwavering excellence and deep industry expertise, our casting parts have become the trusted global choice for farmers and manufacturers alike. Partner with us and discover how our cutting-edge casting technology and uncompromising quality can propel your agricultural operations to unparalleled success.

Company Profile

Qingdao Starise Metal Technology Co., Ltd. stands as a shining exemplar of industry superiority, seamlessly blending research, development, and international trade of precision casting parts. With an illustrious legacy spanning over thirty glorious years, we showcase state-of-the-art production facilities sprawling over 47,000 square meters, including 10,000 square meters of premium workshop space. Our unmatched annual production capacity of over 30,000 tons of precision cast steel components underscores our prowess, with our esteemed exports reaching over 20 countries across continents like Europe, America, and Asia, reflecting our unwavering commitment to quality and excellence.

Our History:

1. Founding Period (1996-1998):
Our illustrious journey began in 1996 in Pingdu City, Qingdao, China, with a resolute vision to deliver unparalleled precision casting solutions, expertly tailored for the agricultural machinery and automotive axle sectors. This pioneering era was marked by the production of meticulously crafted small-scale precision castings employing traditional silica gel precision casting techniques.

2. Technological Accumulation and Expansion (1998-2014):
The year 1998 heralded a technological renaissance as we embraced cutting-edge investment and sand casting technologies, paving the way for the creation of medium to large-scale precision castings. Achieving the prestigious ISO9001 certification in 2006 was our testament to steadfast quality dedication. Between 2009 and 2014, we embarked on an expansive growth journey, upgrading infrastructure, enhancing production lines, and adopting the latest casting methodologies to cater to the complex needs of diverse, multi-batch, and customized manufacturing.

3. Brand Marketing (2016-2020):
The year 2016 marked a transformative phase for our brand, as we actively engaged in esteemed domestic and international exhibitions to elevate our brand's prestige. By 2017, we had significantly expanded our global market presence, forging enduring alliances with international clients. By 2020, our unwavering commitment to innovation was exemplified by the acquisition of numerous patented technologies, substantially enhancing product precision and quality.

4. Technological Innovation and Sustainable Development (2018-2024):
In 2018, we embarked on a visionary path by establishing a robust research and development center, dedicated to spearheading innovations in new materials and processes. Our 2019 breakthrough in eco-friendly precision casting significantly curbed pollution while elevating casting quality. Our recognition as a national high-tech enterprise in 2020 officially acknowledged our excellence and leadership in technological innovation.

5. Intelligent Manufacturing and Future Vision:
In 2019, we rose to the challenge of the global pandemic with resilience, expertly pivoting our market strategy to bolster our online marketing and service capabilities, ensuring steadfast business growth. Our foray into intelligent manufacturing in 2021 seamlessly integrates automation with advanced information technology, dramatically amplifying production efficiency and management prowess.

6. Looking Ahead:
Propelled by an unwavering commitment to innovation-driven advancement, Qingdao Starise Metal Technology Co., Ltd. is primed to ascend to the pinnacle of the global precision casting industry, poised to redefine the future with a bold, visionary perspective.

Processing

Materials We Cast

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Packaging & Shipping

Packaging

1. Rust Prevention Treatment: Our precision cast steel parts undergo an exemplary and innovative rust prevention treatment, employing premium rust inhibitors to form an exceptionally strong anti-rust film. This advanced protection guarantees unparalleled resistance to rust during both transit and storage, preserving your parts in pristine condition upon delivery.
2. Buffer Protection: Acknowledging the vulnerability of certain components to physical impacts, we envelop them in high-quality buffer materials, such as foam boards and sponges. This comprehensive padding serves as a formidable barrier against the rigors of transportation, ensuring each component arrives in immaculate condition, free from any damage.
3. Outer Packaging: Small cast steel components are meticulously secured within durable wooden boxes, expertly packed with fillers to prevent movement during transit. For larger items, we custom design metal or wooden frames, and when necessary, employ container shipping. This bespoke packaging solution guarantees maximum safety and integrity, maintaining the highest standards throughout the shipping journey.

Shipping

1. Logistics Selection: We strategically partner with renowned logistics providers, meticulously evaluating customer preferences and product characteristics to select the most efficient transportation method—be it road, rail, sea, or air. This careful planning ensures your items are delivered swiftly and securely, meeting your expectations.
2. Delivery Timeliness: For standard orders, we commit to shipping within 30 business days post-production and inspection. For urgent demands, we offer tailored expedited delivery options, optimizing production and shipping processes to precisely align with your critical timelines, ensuring timely delivery.
3. Logistics Tracking: Enjoy seamless updates with our sophisticated real-time tracking service. Through our official website or our logistics partner's platform, you can effortlessly monitor your shipment using your order or tracking number, keeping you fully informed of your shipment's status and estimated delivery time at every stage.

FAQ

1 Q: What casting processing can we do?
A: Coated sand casting, investment casting, sand casting, Precision Casting, sodium silicate sand casting, silica sol-water glass composite precision casting.

2 Q: What materials can we cast?
A: The materials we can cast include carbon steel, stainless steel, alloy steel, Manganese steel, and ductile iron. We can also cast according to customers' demand specifications.

3 Q: What industry are we casting?
A: Agricultural machinery, construction machinery, railway transportation, commercial vehicles, oil and gas, industrial valves, mining, power sector/utility industry, architecture and engineering and so on.

4 Q: What's the lead time of production?
A: Producing samples takes about 30 days (model development 15-20 days, sample production 10 days).
Bulk order after the mold is finished, it needs about 40 days.

5. Q: How do we manage in-house inspections?
A: We manage general inspection in-house, such as material spectrometer test, physicalproperties test,CMM inspection, and dimension inspection with gauge. Some specialinspections, such as X-ray NDT test, need outsourcing.