Metal Casting Carbon Steel Customer Specifications Auto Spare Parts for Electric Car

• Customization: Available
• Type: Customer Designed
• Casting Method: pressure Crystallization
• Model NO.: SA2F211
• Sand Core Type: Resin Sand Core
• Application: Agricultural Machinery Parts
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing
• Material: Steel
• Surface Treatment: Powder Coated
• Surface Roughness: Ra0.8~Ra12.5
• Standard: ASME
• Certification: ISO 9001:2000, ISO 9001:2008, IATF 16949
• Processing: Precision Casting/Investment Casting
• Size: According to Customer′s Drawings
• Machining Tolerance: 0.005mm-0.01mm
• Lead Time: 30-40 Days
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Package: Carton/Box/Pallets
• Inspection Report: Yes
• Shape: Customer Designed
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: According to product specifications
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 500000

Product Description

Product Description

Application	Heavy truck parts/ Light Truck parts/ Auto Spare Parts Construction Machinery /Agricultural Machinery / Valve / Pump / Elevator Part / Construction Tools / Fireflghting Equipment /etc
Process	Mold Designed, Casting, Heat Treatment, Machining, Surface treatment, Inspection, Packing, Loading
Materials	Grey cast iron, Ductile cast iron, Carbon steel, Stainless steel, Alloy Steel etc
Casting technical	Clay dry sand casting / resin sand casting / precision casting / investment casting / lost wax casting / shell-mould / silica sol casting / water glass casting
Casting blank size	2mm-1500mm / according to customer's requirement
Casting blank weight	0.1kg-2000kg
Casting tolerance	CT5-CT8
Machining tolerance	0.01mm
Machining	Lathing / Milling / Turning / Boring / Drillig / Tapping / Grinding / etc
Surface qulity	Ra0.8-Ra3.2 / according to customer requirement
Surface treatment	Shot blasting / Polishing / Painting / Powder coating / Anodizing / Zinc plating / Nickel plating / blacking / etc
Quality control	100% inspection berore shipment
Design / File / formats	3D, Auto CAD (IGS,DXF,DXF,DWG,STP, STEP,STL,X-T) / Soild Works / Unigraphics / PDF /etc
Certification	ISO9001:2008, IATF 16949
Package	Bubble plastic bag / polybag / pallet / wooden case etc

Detailed Photos

1. Cost-Effective Excellence: Our sand casting process leverages raw materials like molding sand, which are not only cost-efficient but also abundantly available. The simplicity of the mold-making process means you don't need to invest in complex, expensive molds. This is perfect for small-scale production runs or trial phases of new products, where molds can be rapidly created to cut down on production expenses. Embrace this economical method to optimize your budget while maintaining top-notch quality.
2. Unmatched Versatility: Our sand casting capabilities allow for the creation of castings in any conceivable shape, size, or weight. It manages even the most complex designs with ease. Compatible with a diverse array of casting alloys-including cast iron, cast steel, aluminum, and copper-this technique serves the varied demands of multiple industries and applications, broadening its adaptability.

3. Exceptional Flexibility: The flexibility of the sand casting production process is paramount, adapting swiftly to product design changes. Adjustments are as simple as modifying the sand mold, avoiding the expense of creating entirely new molds. This efficiency is ideal for smaller production batches and the development of innovative products, accelerating the R&D phase and expediting market entry.

4. Superior Gas Permeability: Our molding sand boasts superior permeability, permitting gases to escape effortlessly during pouring. This prevents the formation of gas pockets and other flaws, ensuring impeccable internal quality. Additionally, it minimizes resistance during molten metal pouring, promoting optimal mold filling and enhancing the overall quality of the cast.

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5. Effortless Post-processing: Once the sand mold is removed, the castings generally require straightforward cleaning and processing such as grinding and riser removal. With fewer post-processing steps than precision casting methods like investment casting, this approach is more cost-effective, particularly suited for producing castings where surface quality demands are less stringent.

6. Enhanced Production Efficiency: For large-scale productions, the integration of automated systems-including automatic molding and pouring machines-dramatically heightens production efficiency. These state-of-the-art devices swiftly manufacture sand molds and execute pouring, cutting down on manual labor while ensuring consistent production quality. Many major foundries have harnessed advanced automation to achieve efficient sand casting, catering to the high market demand seamlessly.

 

 

Company Profile

Qingdao Starise Metal Technology Co., Ltd. is an illustrious leader in the field, seamlessly merging research, development, manufacturing, and global commerce in precision casting parts. Celebrating a legacy that spans more than thirty illustrious years, this powerhouse operates a state-of-the-art production facility sprawling across 47,000 square meters in the vibrant city of Qingdao. Within this impressive expanse, a dedicated 10,000 square meters is reserved for high-standard production workshops. Here, the company proudly generates an extraordinary annual output of over 30,000 tons in precision cast steel components. These masterfully crafted products are cherished in markets across more than 20 countries and regions, spanning Europe, America, Asia, and beyond.

Our History:

1. Founding Period (1996-1998):
Founded in 1996 in the dynamic locale of Pingdu, Qingdao, China, Qingdao Starise Metal Technology Co., Ltd. embarked on its mission to provide unmatched precision casting solutions. Initially targeting the agricultural machinery and automotive axle industries, the company excelled by producing small-scale precision castings using traditional silica gel methods, thereby establishing a robust foundation for its prosperous journey ahead.

2. Technological Accumulation and Expansion (1998-2014):
In 1998, a transformative journey began with the adoption of advanced investment and sand casting technologies, elevating the company to the domain of medium and large-scale precision castings. A landmark achievement occurred in 2006 with the prestigious ISO9001 certification, underscoring the company's steadfast commitment to quality and reliability. This transformative era saw the expansion of production capabilities, the introduction of cutting-edge production lines, and the embrace of efficient casting processes, significantly boosting production capacities to meet the diverse needs of multi-batch and custom manufacturing.

3. Brand Marketing (2016-2020):
In 2016, Qingdao Starise embarked on a strategic journey to elevate its brand, actively participating in prestigious domestic and international industry exhibitions to boost brand recognition. By 2017, the company had expanded its international footprint, forging lasting alliances with overseas clientele. These strategic endeavors culminated in the development of multiple patented technologies by 2020, significantly enhancing product precision and quality, thereby solidifying its stature as a global leader in precision casting.

4. Technological Innovation and Sustainable Development (2018-2024):
Driven by an unyielding commitment to innovation, 2018 saw the establishment of a cutting-edge research and development center, focused on pioneering new materials and processes. In 2019, an eco-friendly precision casting process was developed, slashing pollution emissions while enhancing surface and internal casting quality. In 2020, the company was officially recognized as a national high-tech enterprise, a testament to its extraordinary achievements in technological innovation and sustainable development.

5. Intelligent Manufacturing and Future Vision:
Amidst the global pandemic of 2019, Qingdao Starise demonstrated resilience by adeptly shifting its strategies, enhancing online marketing and service capabilities to ensure sustained growth. The year 2021 heralded the advent of an intelligent manufacturing era, marked by the convergence of automation and information technology to elevate both production efficiency and management excellence.

6. Looking Ahead:
Guided by an unwavering dedication to innovation-driven growth, Qingdao Starise Metal Technology Co., Ltd. aspires to claim a distinguished position in the global precision casting industry, steering advancements that will shape the future.




 

Processing

 

Materials We Cast

 

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

 

OUR CERTIFICATE

Packaging & Shipping

 

Packaging

1. Rust Prevention Treatment: Fortify your cast steel components with our premium rust prevention solutions. By expertly applying a high-quality spray or smear, we craft a durable anti-corrosive shield that stands as a powerful defender against rust, ensuring your parts remain in impeccable condition throughout transportation and storage, ready for seamless integration.
2. Buffer Protection: Preserve the integrity of your delicate parts with our superior impact mitigation mechanisms. Utilizing top-notch buffer materials like foam boards and sponges, each component is meticulously enveloped to provide exceptional cushioning, safeguarding them from any potential impact during transit, and ensuring they arrive in perfect condition.
3. Outer Packaging: Engineered for utmost security, our packaging solutions cater to all sizes with meticulous precision. Smaller cast steel parts are cradled securely within robust wooden boxes, enhanced with ample protective stuffing to prevent any movement. Larger components are anchored firmly using custom metal or wooden frames, and for comprehensive protection, container transportation is employed when necessary, guaranteeing your goods reach their destination flawless and intact.

 

Shipping

1. Logistics Selection: Enjoy streamlined logistics planning with our alliances with top-tier logistics companies. We offer a plethora of transportation methods, including road, rail, sea, and air, tailored to fit your specific requirements and cargo nature, assuring expedited and safe delivery every time, regardless of distance or complexity.
2. Delivery Timeliness: Our dedication to punctual delivery is unparalleled. Standard orders are dispatched within 30 working days following completion and thorough inspection. For time-sensitive needs, we offer adaptable solutions, prioritizing your order to enhance production and shipping speed, meticulously aligning with your schedule.
3. Logistics Tracking: Maintain full visibility over your shipment with our sophisticated real-time tracking services. Simply input your order or logistics tracking number on our official website or affiliated logistics platforms, and gain instant updates on the location and anticipated arrival time of your goods, whenever you desire.

 

FAQ

1 Q: What casting processing can we do?
A: Coated sand casting, investment casting, sand casting, Precision Casting, sodium silicate sand casting, silica sol-water glass composite precision casting.

2 Q: What materials can we cast?
A: The materials we can cast include carbon steel, stainless steel, alloy steel, manganese steel, and ductile iron. We can also cast according to customers' demand specifications.

3 Q: What industry are we casting?
A: Agricultural machinery, construction machinery, railway transportation, commercial vehicles, oil and gas, industrial valves, mining, power sector/utility industry, architecture and engineering and so on.

4 Q: What's the lead time of production?
A: Producing samples takes about 30 days (model development 15-20 days, sample production 10 days).
Bulk orders after the mold is finished take about 40 days.

5. Q: How do we manage in-house inspections?
A: We manage general inspection in-house, such as material spectrometer test, physicalproperties test,CMM inspection, and dimension inspection with a gauge. Some specialinspections, such as X-ray NDT tests, need outsourcing.