Metal Casting Customized Auto Spare Parts with Precision Casting and Machining for Truck Cars

• Customization: Available
• Type: Customer Designed
• Casting Method: pressure Crystallization
• Model NO.: SA2FA
• Sand Core Type: Resin Sand Core
• Application: Auto Parts
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing
• Material: Steel
• Surface Treatment: Powder Coated
• Surface Roughness: Ra0.8~Ra12.5
• Standard: ASME
• Certification: ISO 9001:2000, ISO 9001:2008, IATF 16949
• Processing: Precision Casting/Investment Casting
• Size: According to Customer′s Drawings
• Machining Tolerance: 0.005mm-0.01mm
• Lead Time: 30-40 Days
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Package: Carton/Box/Pallets
• Inspection Report: Yes
• Shape: Customer Designed
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: According to product specifications
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 500000

Product Description

Product Description

Application	Heavy truck parts/ Light Truck parts/ Auto Spare Parts Construction Machinery /Agricultural Machinery / Valve / Pump / Elevator Part / Construction Tools / Fireflghting Equipment /etc
Process	Mold Designed, Casting, Heat Treatment, Machining, Surface treatment, Inspection, Packing, Loading
Materials	Grey cast iron, Ductile cast iron, Carbon steel, Stainless steel, Alloy Steel etc
Casting technical	Clay dry sand casting / resin sand casting / precision casting / investment casting / lost wax casting / shell-mould / silica sol casting / water glass casting
Casting blank size	2mm-1500mm / according to customer's requirement
Casting blank weight	0.1kg-2000kg
Casting tolerance	CT5-CT8
Machining tolerance	0.01mm
Machining	Lathing / Milling / Turning / Boring / Drillig / Tapping / Grinding / etc
Surface qulity	Ra0.8-Ra3.2 / according to customer requirement
Surface treatment	Shot blasting / Polishing / Painting / Powder coating / Anodizing / Zinc plating / Nickel plating / blacking / etc
Quality control	100% inspection berore shipment
Design / File / formats	3D, Auto CAD (IGS,DXF,DXF,DWG,STP, STEP,STL,X-T) / Soild Works / Unigraphics / PDF /etc
Certification	ISO9001:2008, IATF 16949
Package	Bubble plastic bag / polybag / pallet / wooden case etc

Detailed Photos

1. Affordable Excellence: The raw materials, like molding sand, are not only cost-effective but also readily available, ensuring a seamless supply chain. Free from the need for complex and costly molds, it becomes a perfect solution for small-batch production or the trial manufacturing of innovative products. With swift mold fabrication, production costs are slashed, aligning perfectly with businesses keen on budget optimization without compromising on unparalleled quality. This cost-efficiency positions it as an ideal strategy for forward-thinking enterprises.
2. Versatile Adaptability: Delivering the capability to produce castings regardless of shape, size, or weight, sand casting gracefully manages even the most sophisticated geometrical requirements. Its compatibility spans an impressive range of casting alloys, including cast iron, cast steel, aluminum alloys, and copper alloys. Such versatility empowers it to satisfy the diverse needs across various industries and applications, ensuring tailor-made solutions for every demand.

3. Exceptional Flexibility: The flexible production process inherent to sand casting allows it to swiftly adapt to design changes with ease. When product modifications are necessary, only the sand mold requires adjustments, sidestepping the expense of entirely new mold production. This makes it exceptionally well-suited for small-batch production and the development of new products, dramatically accelerating the R&D cycle and expediting time-to-market, amplifying your competitive edge.

4. Superior Permeability: Renowned for its superior permeability, the molding sand ensures that gases escape effortlessly during the pouring process, preventing defects like gas pores in the castings and securing impeccable internal quality. This also lessens resistance during molten metal pouring, enhancing mold cavity filling and elevating the overall molding quality to exceptional standards.

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5. Streamlined Post-processing: Once the sand mold is removed, the castings generally demand only straightforward cleaning and basic processing such as grinding and riser removal. With less post-processing compared to precision casting methods like investment casting, costs are notably lower. This makes sand casting a particularly advantageous choice for producing castings where surface quality requirements are moderate, perfect for delivering cost-effective excellence.

6. Enhanced Production Efficiency: In the realm of mass production, the deployment of automated solutions like automatic molding and pouring machines significantly boosts efficiency. These cutting-edge devices accelerate the production of sand molds and streamline pouring operations, diminishing manual labor while ensuring consistent and stable production. Many large-scale foundries have achieved remarkable efficiency in sand casting through advanced automated production lines, adeptly meeting the vast demands of the casting market.

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Company Profile

Qingdao Starise Metal Technology Co., Ltd. is a distinguished leader in the field, adeptly combining research, development, manufacturing, and global trade of precision casting components. With over three decades of excellence, the company operates a state-of-the-art production facility spread across an impressive 47,000 square meters in Qingdao. Of this, a significant 10,000 square meters are meticulously allocated to high-standard production workshops, resulting in a staggering annual output of over 30,000 tons of meticulously crafted precision cast steel components. These high-quality products are appreciated across more than 20 countries and regions spanning Europe, America, Asia, and beyond.

Our History:

1. Founding Period (1996-1998):
In 1996, within the dynamic city of Pingdu, Qingdao, China, Qingdao Starise Metal Technology Co., Ltd. embarked on a pioneering mission to provide unmatched precision casting solutions, particularly for the agricultural machinery and automotive axle sectors. During its early years, the company gained proficiency in crafting small-scale precision castings utilizing traditional silica gel precision casting methods, setting a robust groundwork for future success and achievements.

2. Technological Accumulation and Expansion (1998-2014):
The year 1998 was a transformative milestone for the company with the adoption of advanced investment and sand casting technologies, marking its entry into the domain of medium and large-scale precision castings. The landmark achievement of ISO9001 certification in 2006 underscored the company's steadfast dedication to quality and dependability. This transformative era witnessed an expansion of production facilities, the integration of innovative production lines, and the implementation of advanced casting processes, significantly enhancing production capacity to meet the varied demands of multi-batch and custom manufacturing.

3. Brand Marketing (2016-2020):
In 2016, the company embarked on a strategic brand enhancement initiative, actively engaging in prestigious industry exhibitions both domestically and internationally, significantly boosting brand recognition. By 2017, the company had expanded its global presence, establishing enduring partnerships with international clients. By 2020, these efforts culminated in the development of several patented technologies, considerably enhancing product precision and quality, thereby cementing the company's standing as a global leader in precision casting.

4. Technological Innovation and Sustainable Development (2018-2024):
Driven by an unyielding commitment to innovation, 2018 saw the establishment of a cutting-edge research and development center focused on pioneering new materials and processes. In 2019, the company introduced an eco-friendly precision casting process that significantly reduced pollution emissions while improving the quality of surface and internal casting defects. By 2020, the company was officially recognized as a national high-tech enterprise, a testament to its exceptional achievements in technological innovation and sustainable development.

5. Intelligent Manufacturing and Future Vision:
Amidst the global pandemic of 2019, the company showcased remarkable agility by swiftly adapting its market strategies, reinforcing online marketing and service capabilities to ensure sustained growth. The year 2021 marked the onset of an intelligent manufacturing era, characterized by the convergence of automation and information technology, significantly boosting production efficiency and management capabilities.

6. Looking Ahead:
Guided by an unwavering commitment to innovation-driven growth, Qingdao Starise Metal Technology Co., Ltd. is poised to establish a prestigious standing in the global precision casting industry, championing innovations that will shape the industry's future.




 

Processing

 

Materials We Cast

 

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

 

OUR CERTIFICATE

Packaging & Shipping

 

Packaging

1. Rust Prevention Treatment: Secure your cast steel parts within an impenetrable fortress of protection with our elite rust prevention treatments. Our meticulously applied high-quality spray or smear forms a vigorous anti-rust film, serving as an unwavering shield against corrosion. This ensures your products remain immaculate and primed for use throughout both transportation and storage.
2. Buffer Protection: Shield your treasured components from impact hazards with precision. For parts susceptible to damage from impacts, we employ premium buffer materials such as foam boards and sponges. These protective layers are expertly enveloped around each item, providing exceptional cushioning against potential collision damage as they traverse their journey.
3. Outer Packaging: Our packaging solutions are crafted for ultimate security and stability. Smaller cast steel items are securely cradled in robust wooden boxes, filled meticulously with protective stuffing to prevent any movement during transit. Larger components are firmly affixed using custom-designed metal or wooden frames. To enhance safety, we opt for containerized transport when necessary, guaranteeing your goods reach their destination intact and unscathed.

 

Shipping

1. Logistics Selection: Discover the ease of seamless logistics through our strategic alliances with top-tier logistics companies. We present a comprehensive suite of transportation methods-road, rail, sea, and air-custom tailored to align perfectly with your specific requirements and the nature of your goods, assuring prompt and secure delivery every single time.
2. Delivery Timeliness: Our dedication to prompt delivery is unparalleled. Standard orders are shipped within 30 working days following completion and inspection. For expedited needs, we provide flexible arrangements, giving your order top priority to hasten production and delivery, ensuring your timeline is flawlessly adhered to.
3. Logistics Tracking: Keep effortlessly informed with our cutting-edge real-time tracking service. Using your order or logistics tracking number, you can easily trace the progress of your shipments via our official website or partner logistics platforms, offering you location updates and estimated arrival times whenever you desire.

 

FAQ

1 Q: What casting processing can we do?
A: Coated sand casting, investment casting, sand casting, Precision Casting, sodium silicate sand casting, silica sol-water glass composite precision casting.

2 Q: What materials can we cast?
A: The materials we can cast include carbon steel, stainless steel, alloy steel, manganese steel, and ductile iron. We can also cast according to customers' demand specifications.

3 Q: What industry are we casting?
A: Agricultural machinery, construction machinery, railway transportation, commercial vehicles, oil and gas, industrial valves, mining, power sector/utility industry, architecture and engineering and so on.

4 Q: What's the lead time of production?
A: Producing samples takes about 30 days (model development 15-20 days, sample production 10 days).
Bulk orders after the mold is finished take about 40 days.

5. Q: How do we manage in-house inspections?
A: We manage general inspection in-house, such as material spectrometer test, physicalproperties test,CMM inspection, and dimension inspection with a gauge. Some specialinspections, such as X-ray NDT tests, need outsourcing.