Auto Spare Parts with Custom Sizes and Precision Casting Processing

• Customization: Available
• Type: Customer Designed
• Casting Method: pressure Crystallization
• Model NO.: SA2F2T4
• Sand Core Type: Resin Sand Core
• Application: Agricultural Machinery Parts
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing
• Material: Steel
• Surface Treatment: Powder Coated
• Surface Roughness: Ra0.8~Ra12.5
• Standard: ASME
• Certification: ISO 9001:2000, ISO 9001:2008, IATF 16949
• Processing: Precision Casting/Investment Casting
• Size: According to Customer′s Drawings
• Machining Tolerance: 0.005mm-0.01mm
• Lead Time: 30-40 Days
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Package: Carton/Box/Pallets
• Inspection Report: Yes
• Shape: Customer Designed
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: According to product specifications
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 500000

Product Description

Product Description

Application	Heavy truck parts/ Light Truck parts/ Auto Spare Parts Construction Machinery /Agricultural Machinery / Valve / Pump / Elevator Part / Construction Tools / Fireflghting Equipment /etc
Process	Mold Designed, Casting, Heat Treatment, Machining, Surface treatment, Inspection, Packing, Loading
Materials	Grey cast iron, Ductile cast iron, Carbon steel, Stainless steel, Alloy Steel etc
Casting technical	Clay dry sand casting / resin sand casting / precision casting / investment casting / lost wax casting / shell-mould / silica sol casting / water glass casting
Casting blank size	2mm-1500mm / according to customer's requirement
Casting blank weight	0.1kg-2000kg
Casting tolerance	CT5-CT8
Machining tolerance	0.01mm
Machining	Lathing / Milling / Turning / Boring / Drillig / Tapping / Grinding / etc
Surface qulity	Ra0.8-Ra3.2 / according to customer requirement
Surface treatment	Shot blasting / Polishing / Painting / Powder coating / Anodizing / Zinc plating / Nickel plating / blacking / etc
Quality control	100% inspection berore shipment
Design / File / formats	3D, Auto CAD (IGS,DXF,DXF,DWG,STP, STEP,STL,X-T) / Soild Works / Unigraphics / PDF /etc
Certification	ISO9001:2008, IATF 16949
Package	Bubble plastic bag / polybag / pallet / wooden case etc

Detailed Photos

1. Low Cost: The materials used in sand casting, such as molding sand, are not only budget-friendly but also readily available. This approach negates the necessity for complex, expensive molds. For businesses engaging in small-batch production or experimenting with new product trials, molds can be constructed swiftly, effectively slashing production expenses. This economical solution is the perfect fit for companies striving to optimize expenditure without compromising on quality.
2. High Adaptability: Sand casting's ability to produce castings of any shape, size, and weight makes it an excellent choice for handling the most complex geometries effortlessly. Its compatibility with a wide array of casting alloys, such as cast iron, cast steel, aluminum alloys, and copper alloys, showcases its versatility. This adaptability ensures it can cater to the diverse requirements of various industries and applications with ease.

3. Great Flexibility: The dynamic production process of sand casting allows for rapid adaptation to new product designs. Should modifications be necessary, only minor adjustments to the sand mold are required, eliminating the expense of new mold production. This quality makes it exceptionally suitable for small-batch output and the development of new products, significantly shortening the research and development cycle, and expediting the time to market.

4. Excellent Permeability: Thanks to its impressive permeability, the molding sand allows gases to escape efficiently during the pouring process. This prevents gas pores and other defects, ensuring the casting's internal integrity. Additionally, it reduces resistance during metal pouring, enhancing the mold cavity's filling and improving the overall quality of the mold.

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5. Simple Post-processing: Once the sand mold is removed, castings generally require straightforward cleaning and processing, such as grinding and removal of risers. With minimal post-processing steps compared to precision casting methods like investment casting, it results in cost savings. This simplicity makes sand casting highly advantageous for producing castings with moderate surface quality requirements.

6. High Production Efficiency: In scenarios requiring mass production, automated equipment like automatic molding machines and automatic pouring systems can dramatically enhance production efficiency. These sophisticated devices enable rapid production of sand molds and pouring operations, reducing manual labor and ensuring consistent production stability. By adopting advanced automated production lines, large foundries have achieved exceptional efficiency in sand casting, meeting the robust market demands for castings.

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Company Profile

Qingdao Starise Metal Technology Co., Ltd. stands as a beacon of industry excellence, seamlessly integrating research, development, manufacturing, and global trade of precision casting parts. With a rich heritage spanning over thirty years, the company boasts a cutting-edge production facility sprawling over a vast 47,000 square meters in the dynamic city of Qingdao. Within this expansive area, 10,000 square meters are meticulously dedicated to high-standard production workshops. Our phenomenal annual output exceeds an astounding 30,000 tons of precision cast steel components. These finely crafted products grace markets in more than 20 countries and regions, stretching across Europe, America, Asia, and beyond, showcasing our global reach and influence.

Our History:

1. Founding Period (1996-1998):
Established in 1996 in the vibrant city of Pingdu, Qingdao, China, Qingdao Starise Metal Technology Co., Ltd. embarked on a remarkable mission to deliver unparalleled precision casting solutions. Our initial focus was on serving the agricultural machinery and automotive axle industries. During these formative years, the company excelled at producing small-scale precision castings using traditional silica gel precision casting methods. This laid a solid and formidable foundation for its future endeavors, setting the stage for growth and innovation.

2. Technological Accumulation and Expansion (1998-2014):
The year 1998 marked a pivotal moment with the bold introduction of advanced investment and sand casting technologies, propelling the company into the realm of medium and large-scale precision castings. A significant milestone was achieved in 2006 with the prestigious attainment of ISO9001 certification, reinforcing the company's unwavering commitment to consistent quality and reliability. This period of transformation witnessed the expansion of production facilities, the addition of cutting-edge production lines, and the adoption of efficient casting processes, significantly boosting production capacity to meet the diverse needs of multi-batch and custom manufacturing.

3. Brand Marketing (2016-2020):
In 2016, the company embarked on a strategic journey of brand enhancement by actively participating in prestigious domestic and international industry exhibitions, significantly elevating its brand recognition. By 2017, the company had impressively extended its global footprint, forging enduring partnerships with overseas customers. The culmination of these efforts was the development of multiple patented technologies by 2020, which significantly enhanced product precision and quality, solidifying the company's reputation as a global leader in precision casting.

4. Technological Innovation and Sustainable Development (2018-2024):
With an unwavering dedication to innovation, the year 2018 witnessed the establishment of a state-of-the-art research and development center, focused on pioneering new materials and processes. In 2019, an eco-friendly precision casting process emerged, drastically reducing pollution emissions while elevating the quality of surface and internal casting defects. The year 2020 saw the company being officially recognized as a national high-tech enterprise, a testament to its remarkable achievements in technological innovation and sustainable development, underscoring our commitment to a sustainable future.

5. Intelligent Manufacturing and Future Vision:
During the global pandemic of 2019, the company demonstrated unparalleled agility by swiftly adapting its market strategies, fortifying online marketing and service capabilities to ensure continued growth. The year 2021 marked the dawn of an intelligent manufacturing era, where automation and information technology seamlessly converged to elevate production efficiency and management prowess, setting new standards for the industry.

6. Looking Ahead:
Steered by an unwavering commitment to innovation-driven growth, Qingdao Starise Metal Technology Co., Ltd. aspires to carve a prestigious niche in the global precision casting industry, championing groundbreaking advancements and pioneering innovations that are set to shape the future.

Processing

Materials We Cast

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Packaging & Shipping

Packaging

1. Rust Prevention Treatment: Protect your cast steel parts with our premium rust preventive solutions, forming a formidable barrier that combats corrosion. Our high-quality spray or smear application creates a robust anti-rust film, perfect for maintaining the pristine condition of your products during transportation and storage, ensuring they're always ready for action.
2. Buffer Protection: Preserve the integrity of your valuable parts with our advanced buffer protection. For components at risk of impact damage, we deploy top-grade materials such as foam boards and sponges. These expertly applied protective layers envelop each part, delivering unmatched cushioning against potential collision damage throughout their transportation journey.
3. Outer Packaging: Engineered for ultimate protection, our packaging solutions provide unmatched security and stability. Smaller cast steel parts are cradled within robust wooden boxes, filled meticulously with protective stuffing to prevent any movement during transit. Larger components are securely braced using custom-fitted metal or wooden frames. For additional security, container transportation is employed when needed, ensuring your goods reach their destination intact and unscathed.

Shipping

1. Logistics Selection: Enjoy flawless logistics with our collaborations with top-tier logistics providers. We offer an extensive array of transportation options—including road, rail, sea, and air—tailored to meet the unique demands of your goods, guaranteeing that your delivery is not only swift but also secure.
2. Delivery Timeliness: We are dedicated to unparalleled delivery timeliness. Standard orders are carefully dispatched within 30 working days after completion and inspection. For urgent requests, our flexible arrangements allow for expedited production and delivery, ensuring your timelines are met with absolute precision and reliability.
3. Logistics Tracking: Remain informed every step of the way with our cutting-edge real-time tracking service. By simply utilizing your order or logistics tracking number, you can effortlessly monitor the status of your shipment via our official website or our partner logistics platforms, receiving up-to-the-minute updates on location and estimated arrival time whenever you require.

FAQ

1 Q: What casting processing can we do?
A: Coated sand casting, investment casting, sand casting, Precision Casting, sodium silicate sand casting, silica sol-water glass composite precision casting.

2 Q: What materials can we cast?
A: The materials we can cast include carbon steel, stainless steel, alloy steel, manganese steel, and ductile iron. We can also cast according to customers' demand specifications.

3 Q: What industry are we casting?
A: Agricultural machinery, construction machinery, railway transportation, commercial vehicles, oil and gas, industrial valves, mining, power sector/utility industry, architecture and engineering and so on.

4 Q: What's the lead time of production?
A: Producing samples takes about 30 days (model development 15-20 days, sample production 10 days).
Bulk orders after the mold is finished take about 40 days.

5. Q: How do we manage in-house inspections?
A: We manage general inspection in-house, such as material spectrometer test, physicalproperties test,CMM inspection, and dimension inspection with a gauge. Some specialinspections, such as X-ray NDT tests, need outsourcing.