Customer Designed Precision Casting with Customized Manganese and Silicon Elements

Product Details
Customization: Available
Type: Customer Designed
Usage: Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying
Manufacturer/Factory & Trading Company

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  • Customer Designed Precision Casting with Customized Manganese and Silicon Elements
  • Customer Designed Precision Casting with Customized Manganese and Silicon Elements
  • Customer Designed Precision Casting with Customized Manganese and Silicon Elements
  • Customer Designed Precision Casting with Customized Manganese and Silicon Elements
  • Customer Designed Precision Casting with Customized Manganese and Silicon Elements
  • Customer Designed Precision Casting with Customized Manganese and Silicon Elements
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  • Overview
  • Product Description
  • Detailed Photos
  • Company Profile
  • Processing
  • Materials We Cast
  • OUR CERTIFICATE
  • Packaging & Shipping
  • FAQ
Overview

Basic Info.

Model NO.
F333
Material
Carbon Steel
Power Source
Diesel
Weight
Customer′s Demand
After-sales Service
on-Site
Warranty
2 Years
Processing
Precision Casting
Ingredient Ratio
Elements Such as Manganese, Silicon, Chromium, Et
Shape
Customeization
Lead Time
30-40 Days
Surface Roughness
Ra0.8~Ra12.5
Surface Treatment
Powder Coated/Painting/Sandblasting
Size
According to Customer′s Drawings
Machining
Turning/Milling/Drilling/Grinding/Boring/Planing/
Machining Tolerance
0.002mm, 0.005mm, 0.01mm
Inspection Tools
CMM/Gauges/Indicators
Sand Core
Resin Sand Core/Clay Sand Core
Parts
Machinery Part, Industrial Parts, Vessel Part etc.
Heat Treatment
Quench and Temper
Transport
by Sea/by Train/by Air/by Truck
Inspection Report
Yes
Transport Package
Plastic Bags and Wooden Cartons
Specification
According to product specifications
Trademark
Customer Demands
Origin
China
Production Capacity
500000

Product Description

Customer Designed Precision Casting with Customized Manganese and Silicon Elements

Product Description

Industy Sub-industry Material Process Application Features Technical advantages
Agricultural machinery Tractor  Carbon steel Lost wax casting Steering Force Transfer Linkage for Agricultural Machinery Load-bearing parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
Clutch parts Carbon steel Lost wax casting Clutch Release Bearing Mounting Bracket for Agricultural Machinery Structural parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
Seeder parts Carbon steel Lost wax casting Seeder Structural Support Bracket Load-bearing parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

Detailed Photos

Customer Designed Precision Casting with Customized Manganese and Silicon Elements
These precision casting components are the lifeblood of agricultural machinery, ensuring flawless performance and reliability. Vital elements such as engines, transmission systems, and tillage devices owe their efficiency to the durability of precision cast parts like gearbox housings, plowshares, and harvester cutter shafts. Meticulously crafted from high-strength cast steel (ZG series), the wear-resistant high manganese steel (ZGMn13), and advanced corrosion-resistant alloys, these components are purpose-built to excel in the harshest environments. They offer exceptional impact resistance, outstanding wear durability, and unparalleled rust prevention.

Our products epitomize the zenith of global quality standards, including ASTM, EN, and ISO, and are proudly endorsed by esteemed certifications such as CE and API. They are thoughtfully engineered to enhance the functionality and efficiency of a broad array of agricultural machinery, ranging from tractors and combine harvesters to seeders.

By embracing the forefront of agricultural innovation, our precision casting processes and pioneering materials like low-temperature steel ZG10MnNiCu, enhance the longevity and energy efficiency of each part. This visionary approach champions customization and integration, significantly reducing maintenance costs while harmonizing with the worldwide shift towards agricultural intelligence and lightweight solutions.

Within the intricate and vibrant mosaic of the agricultural machinery industry, our premium casting parts are an indispensable thread, propelling the advancement of global agricultural mechanization and ardently supporting the cause of sustainable development.
Customer Designed Precision Casting with Customized Manganese and Silicon Elements

Company Profile

Customer Designed Precision Casting with Customized Manganese and Silicon Elements
Introducing Qingdao Starise Metal Technology Co., Ltd., an avant-garde powerhouse in the sphere of industry and trade integration. Thriving on the pillars of innovation, world-class production, and seamless international trade, we specialize in precision casting components. With an illustrious legacy spanning over thirty years, our state-of-the-art production facility, stretching across an expansive 47,000 square meters, including 10,000 square meters of immaculate production workshops, showcases our dedication to excellence. Annually, we proudly produce over 30,000 tons of precision cast steel parts, echoing our unwavering expertise. Our impressive global footprint, spanning across more than 20 countries in Europe, America, and Asia, stands as a testament to our formidable presence in the international marketplace.

Our History:

1. Founding Period (1995-1998):
Established in 1996 in the bustling city of Pingdu, Qingdao, China, Starise Metal initiated its illustrious journey by delivering exceptional precision casting solutions tailored for the agricultural machinery and automotive axle industries. This pivotal era was characterized by a dedicated focus on crafting meticulous small-scale precision castings, employing traditional silica gel precision casting techniques that ensured unmatched quality and precision.


2. Technological Accumulation and Expansion (1998-2014):
The transformative year of 1998 signaled a new dawn as Starise Metal embraced revolutionary investment and sand casting technologies, setting a robust foundation for the production of medium to large-scale precision castings. Achieving ISO9001 certification in 2006 highlighted our unwavering commitment to quality and reliability. The period from 2009 to 2014 was marked by significant expansion - an era of augmented production capabilities, the introduction of cutting-edge production lines, and the streamlining of efficient casting processes, all crafted to meet diverse, multi-batch, bespoke manufacturing demands.


3. Brand Marketing (2016-2020):
In 2016, Starise Metal embarked on a transformative journey of brand cultivation, actively engaging in both domestic and international industry exhibitions to enhance brand recognition. By 2017, we had fortified our global market presence, cultivating enduring relationships with international clients. Our brand's ascent was further accelerated by the development of multiple patented technologies by 2020, elevating our product's precision and quality to unprecedented heights.


4. Technological Innovation and Sustainable Development (2018-2024):
A groundbreaking investment in 2018 marked the genesis of a dedicated research and development center, pioneering new frontiers in materials and processes. The year 2019 was distinguished by the advent of an eco-friendly precision casting process, a revolutionary stride that not only curbed pollution but also elevated the quality and integrity of casting surfaces and internal structures. In 2020, the designation of Starise Metal as a national high-tech enterprise solidified our standing as a vanguard of technological innovation.


5. Intelligent Manufacturing and Future Vision:
Faced with the global pandemic in 2019, Starise Metal responded with agility and foresight, redefining our market strategy to encompass enhanced online marketing and service delivery, ensuring sustained business growth. By 2021, we embraced intelligent manufacturing, a seamless integration of automation and information technology, elevating production efficiency and management excellence to unprecedented levels.


6. Looking Ahead:
Starise Metal remains unwavering in our dedication to an innovation-driven development philosophy. As a beacon of global industry excellence, we aspire to consolidate our position as a trailblazer in the precision casting industry, committed to leading the future of manufacturing with vision and innovation.


Customer Designed Precision Casting with Customized Manganese and Silicon Elements

Processing

Customer Designed Precision Casting with Customized Manganese and Silicon Elements

Materials We Cast

Material Carbon Steel Ductile Iron Alloy Steel Stainless Steel Manganese Steel
Material Grade/Designation ZG200-400
ZG230-450
ZG270-500
ZG310-570
ZG340-640
Q235
QT350-22L
QT400-18
QT400-18L
QT450-10
QT500-7
QT600-3
QT700-2
QT800-2
QT900-2
QTD800-10
QTD900-8
QTD1050-6
QTD1200-3
QTD1400-1
ZG20Mn, ZG30Mn
ZG40Mn, ZG20Mn2
ZG35CrMnSi, ZG40Cr
ZG35CrMo, ZG42CrMo
AH36,EH36,FH36
Q420qE,Q500qE
16MnDR
09MnNiDR
ZGD410-620
ZGD535-720
ZGD650-830
ZGD730-310
ZGD840-1030
ZGD1030-1240
ZGD1240-1450
06Cr19Ni10
022Cr19Ni10
06Cr17Ni12Mo2
022Cr17Ni12Mo2
06Cr18Ni12Mo2Cu2
015Cr21Ni26Mo5Cu2
12Cr13
30Cr13
68Cr17
022Cr12
10Cr17
019Cr19Mo2NbTi
022Cr23Ni5Mo3N
022Cr25Ni7Mo4N
05Cr17Ni4Cu4Nb
07Cr15Ni7Mo2AL
ZGMn13-1
ZGMn13-2
ZGMn13-3
ZGMn13Cr2
Q355B
Q460C
30Mn2Cr10
40Mn18Cr3
ZGMn18Cr2
 
Standard AISI - American Iron and Steel Institute
ASTM - American Society for Testing and Materials
DIN - Deutsches Institut für Normung
BS - British Standards
ANSI - American National Standards Institute
JIS - Japanese Industrial Standards
AFNOR - Association Française de Normalisation
AS - Standards Australia
ASME - American Society of Mechanical Engineers
EN--European Norm
GB--National Standard Chinese
Note Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Customer Designed Precision Casting with Customized Manganese and Silicon Elements

Packaging & Shipping

Customer Designed Precision Casting with Customized Manganese and Silicon Elements
Packaging: Shielding Your Products with Care and Precision

Rust Prevention Treatment: Defending Against the Elements
To ensure your valuable cast steel parts remain pristine and protected, we employ robust rust prevention treatments such as anti-rust paint or oil. For demanding environments like the chemical and petroleum sectors, we enhance durability with specialized anti-corrosion coatings, offering superior longevity and resilience against harsh conditions.

Cushioning Packaging: Guarding Against Impact with Softness and Strength
Our advanced packaging solutions incorporate premium cushioning materials, including foam plastics, sponges, and air cushion films, to absorb shocks during transit. For sensitive or high-precision parts, we enhance protection with multi-layer cushioning techniques, ensuring they arrive in perfect condition, free from any jarring encounters.

Shipping: Delivering Excellence in Every Mile

Transportation Route Planning: Charting Safe Paths for Seamless Delivery

We meticulously design transportation routes by evaluating road conditions, bridge capacities, and tunnel heights, ensuring smooth and efficient transit. For oversized or heavy components, we coordinate with road authorities, obtain necessary permits, and implement escort measures to guarantee a secure and seamless journey.
·
Transportation Insurance: Securing Your Investments with Confidence
Protect your investment by opting for comprehensive transportation insurance. We guide you in selecting the most suitable coverage tailored to product value, transport mode, and travel route, ensuring your cast steel parts are safeguarded against unforeseen incidents.
·
Loading and Unloading Requirements: Handling with Expertise and Care
Our expert team uses specialized equipment, such as forklifts and cranes, operated by trained professionals to adeptly manage loading and unloading. We are committed to avoiding collisions and maintaining the integrity of your cast steel parts, ensuring safety and stability throughout the handling process.
Customer Designed Precision Casting with Customized Manganese and Silicon Elements

FAQ

Customer Designed Precision Casting with Customized Manganese and Silicon Elements1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into mould, thus to achieve the shape of a product.

2. Q: Which casting method is used To produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can creat accurate dimensions, smooth surface finish, and net shape.

3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.

4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, less or no machining, no quantity limitations, and so
no.

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