Investment Casting Metal Casting with Precision Surface Roughness Ra0.8-Ra12.5

• Customization: Available
• Type: Customer Designed
• Usage: Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying
• Model NO.: A12H43
• Material: Carbon Steel
• Power Source: Diesel
• Weight: Customer′s Demand
• After-sales Service: Customization
• Warranty: 2 Years
• Processing: Precision Casting/Investment Casting
• Surface Treatment: Powder Coated
• Surface Roughness: Ra0.8~Ra12.5
• Size: According to Customer′s Drawings
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing/
• Machining Tolerance: 0.005mm-0.01mm
• Lead Time: 30-40 Days
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Package: Carton/Box/Pallets
• Inspection Report: Yes
• Shape: Customer Designed
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: Customization
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 500000

Product Description

Product Description

Application	Heavy truck parts/ Light Truck parts/ Auto Spare Parts Construction Machinery /Agricultural Machinery / Valve / Pump / Elevator Part / Construction Tools / Fireflghting Equipment /etc
Process	Mold Designed, Casting, Heat Treatment, Machining, Surface treatment, Inspection, Packing, Loading
Materials	Grey cast iron, Ductile cast iron, Carbon steel, Stainless steel, Alloy Steel etc
Casting technical	Clay dry sand casting / resin sand casting / precision casting / investment casting / lost wax casting / shell-mould / silica sol casting / water glass casting
Casting blank size	2mm-1500mm / according to customer's requirement
Casting blank weight	0.1kg-2000kg
Casting tolerance	CT5-CT8
Machining tolerance	0.01mm
Machining	Lathing / Milling / Turning / Boring / Drillig / Tapping / Grinding / etc
Surface qulity	Ra0.8-Ra3.2 / according to customer requirement
Surface treatment	Shot blasting / Polishing / Painting / Powder coating / Anodizing / Zinc plating / Nickel plating / blacking / etc
Quality control	100% inspection berore shipment
Design / File / formats	3D, Auto CAD (IGS,DXF,DXF,DWG,STP, STEP,STL,X-T) / Soild Works / Unigraphics / PDF /etc
Certification	ISO9001:2008, IATF 16949
Package	Bubble plastic bag / polybag / pallet / wooden case etc

Detailed Photos

Industy	Sub-industry	Part name	Material	Process	Features	Technical advantages
Agricultural machinery	Tractor	Steering arm	Carbon steel	Lost wax casting	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Clutch parts	Release bearing housing	Carbon steel	Lost wax casting	Structural parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Seeder parts	Seeder template frame	Carbon steel	Lost wax casting	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

In the dynamic and ever-evolving world of contemporary agriculture, our precision-engineered casting parts for agricultural machinery open the gateway to attaining unmatched efficiency and dependability. Experience the forefront of innovation with our expertly crafted solutions, meticulously designed to maximize your machinery's performance.


Agricultural machinery covers a broad spectrum, from tractors that effortlessly conquer vast fields to harvesters that skillfully gather abundant crops, seeders that ensure accuracy in planting, and tillage machines that expertly prepare the soil. For each machinery type, our tailored casting solutions promise outstanding performance and unwavering reliability.

Our extensive range of casting processes includes sand casting, renowned for producing large, complex components, alongside precision casting, which guarantees remarkable accuracy and exceptional surface finishes. These advanced techniques are amplified by our choice of superior materials, such as high-strength cast steel, wear-resistant ductile iron, and corrosion-resistant alloys, ensuring unparalleled durability and robustness.


For tractors, we meticulously cast vital components like engine blocks, transmission cases, and axles with exceptional precision. In harvesters, our expertly engineered cutting blades, threshing drums, and conveyor parts ensure seamless and flawless operation. Seeders depend on our precisely accurate metering devices, while our durable plowshares and cultivator teeth significantly enhance the performance of tillage machines.

Quality is the cornerstone of our operations. We rigorously enforce stringent quality control measures at every stage, from raw material inspection to comprehensive final product testing. Our state-of-the-art inspection equipment, including advanced spectrometers and non-destructive testing devices, ensures each casting part not only meets but surpasses international standards such as ISO and ASTM.


Driven by an unwavering pursuit of excellence and deep industry expertise, our casting parts have become the globally trusted choice for farmers and manufacturers. Partner with us to experience firsthand how our advanced casting technology and steadfast commitment to quality can elevate your agricultural operations to unparalleled heights of success.

Company Profile

Qingdao Starise Metal Technology Co., Ltd. is a premier symbol of industrial excellence and seamless trade integration. As a leader in precision casting parts' research, development, production, and international trade, we proudly uphold a legacy of over 30 years. Our state-of-the-art production facility spans an impressive 47,000 square meters, including 10,000 square meters of high-standard workshops, showcasing our capacity to produce more than 30,000 tons of precision cast steel parts annually. Our exceptional exports enrich over 20 countries in Europe, America, Asia, and beyond, reinforcing our stature in the global market.

Our History:

1. Founding Period (1996-1998):
In 1996, in the vibrant city of Pingdu, Qingdao, China, our journey began with a mission to provide exceptional precision casting solutions tailored for the agricultural machinery and automotive axle industries. During this foundational phase, we focused on producing small-scale precision castings using traditional silica gel precision casting methods, setting the stage for our future success.

2. Technological Accumulation and Expansion (1998-2014):
A pivotal moment occurred in 1998 as we adopted advanced investment and sand casting technologies, allowing us to produce medium to large-scale precision castings. Our commitment to quality was certified by ISO9001 in 2006. From 2009 to 2014, we embarked on a significant expansion, modernizing facilities, enhancing production lines, and integrating cutting-edge casting processes to cater to the diverse, multi-batch, and customized manufacturing needs of our clientele.

3. Brand Marketing (2016-2020):
Our brand transformation in 2016 was marked by our active participation in acclaimed domestic and international exhibitions, boosting our brand's prestige. By 2017, our global market footprint expanded, forging enduring partnerships with international clients. By 2020, our unwavering commitment to innovation was evidenced by our acquisition of multiple patented technologies, significantly elevating our product precision and quality.

4. Technological Innovation and Sustainable Development (2018-2024):
In 2018, we embarked on a visionary journey by establishing a research and development center dedicated to pioneering new materials and processes. Our 2019 innovation in eco-friendly precision casting dramatically reduced pollution while enhancing casting quality. Our designation as a national high-tech enterprise in 2020 officially recognized our excellence in technological innovation.

5. Intelligent Manufacturing and Future Vision:
In 2019, when faced with the global pandemic, we demonstrated resilience by pivoting our market strategy, strengthening online marketing and service capabilities to ensure continuous business growth. Our 2021 foray into intelligent manufacturing seamlessly integrated automation with information technology, significantly boosting production efficiency and managerial prowess.

6. Looking Ahead:
Fueled by relentless innovation-led development, Qingdao Starise Metal Technology Co., Ltd. is poised to ascend to the forefront of the global precision casting industry, positioning itself to shape the future with a visionary outlook and commitment.

Processing

Materials We Cast

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Packaging & Shipping

Packaging

1. Rust Prevention Treatment: Our cast steel parts undergo a premier rust prevention procedure, employing only the finest rust inhibitors to form a robust anti-rust film. This remarkable protective layer assures unparalleled defense against rust, safeguarding your parts impeccably during transit and storage, and delivering them in pristine condition.
2. Buffer Protection: Aware of the vulnerability of specific components to physical impacts, we wrap them diligently in high-quality buffer materials like foam boards and sponges. This exceptional cushioning acts as a formidable barrier against transportation-related shocks, guaranteeing that each component arrives in immaculate condition.
3. Outer Packaging: Small cast steel components are securely nestled within durable wooden boxes, expertly packed with protective filler to prevent any in-transit movement. For larger items, we employ custom-built metal or wooden frames, and utilize container shipping when necessary. This tailored packaging solution ensures optimal safety and preservation of integrity throughout the shipping journey.

Shipping

1. Logistics Selection: We meticulously collaborate with renowned logistics partners, carefully evaluating customer requirements and product specifics to select the most efficient transportation method—be it road, rail, sea, or air. This guarantees swift and secure delivery of your items.
2. Delivery Timeliness: For standard orders, we commit to dispatching your shipment within 30 working days post-production and inspection. For time-sensitive requests, we provide customizable expedited delivery options, synchronizing production and shipping to precisely align with your critical deadlines.
3. Logistics Tracking: Effortlessly stay informed with our cutting-edge real-time tracking service. Via our official website or our logistics partner's platform, you can seamlessly track your shipment using your order or tracking number, keeping you updated on its location and estimated delivery time throughout every step of the journey.

FAQ

1 Q: What casting processing can we do?
A: Coated sand casting, investment casting, sand casting, Precision Casting, sodium silicate sand casting, silica sol-water glass composite precision casting.

2 Q: What materials can we cast?
A: The materials we can cast include carbon steel, stainless steel, alloy steel, Manganese steel, and ductile iron. We can also cast according to customers' demand specifications.

3 Q: What industry are we casting?
A: Agricultural machinery, construction machinery, railway transportation, commercial vehicles, oil and gas, industrial valves, mining, power sector/utility industry, architecture and engineering and so on.

4 Q: What's the lead time of production?
A: Producing samples takes about 30 days (model development 15-20 days, sample production 10 days).
Bulk order after the mold is finished, it needs about 40 days.

5. Q: How do we manage in-house inspections?
A: We manage general inspection in-house, such as material spectrometer test, physicalproperties test,CMM inspection, and dimension inspection with gauge. Some specialinspections, such as X-ray NDT test, need outsourcing.